Simplicity ZT2761F - Manuals

Page 2 - THIS PAGE INTENTIONALLY BLANK

Page 3 - mowers are built by; Stallion; Zero-Turn Riding Mower

22989 Revision 09 Rev. Date: 4/2004 TP 400-7087-09-SL-D Model Number: Description: ZT2561F STALLION, 4W-IS, w/ 25 HP Kohler & 61” Mower Deck ZT2761F STALLION, 4W-IS, w/ 27 HP Kohler & 61” Mower Deck PARTS MANUAL mowers are built by Ferris Industries, a Simplicity company. Ferris Industries53...

Page 5 - Torque Specification Chart; Size Of; NOTES; Hardware Identification & Torque Specifications; Common Hardware Types; Wrench & Fastener Size Guide; Standard Hardware Sizing

Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) HardwareGrade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7....

Page 7 - Table of Contents

1 TP 400-7087-03-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. Table of Contents RIDER COMPONENTS Main Frame & Front Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Floor & Brake Cover Group . . . . . . . . . ...

Page 8 - The above parts group applies to the following Model Nos.:; Main Frame & Front Suspension Group; See Wheels & Tires Group

2 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Main Frame & Front Suspension Group 5 7 2 3 9 10 11 12 13 16 1 17 18 19 20 4 14 14 See Wheels & Tires Group 8 13 11 17 6 7 4 2 6 5 15 12 21...

Page 10 - Floor & Brake Cover Group

4 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Floor & Brake Cover Group 1 2 5 11 12 13 3 4 6 7 8 9 8 10 6 NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

Page 13 - * - See Electrical Schematic for switch part number; SEAT MOUNT

7 TP 400-7087-04-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Seat & Mount Group Footnotes: * - See Electrical Schematic for switch part number 1A 22973 1 SEAT, Derby (complete) * 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 2 38477...

Page 18 - Fuel Supply Hose & Tank Replacement Part Group

12 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise,use the standard hardware torquespecification char...

Page 19 - RUBBER BUSHING

13 TP 400-7087-09-SL-D The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) REF NO. PART NO. QTY. DESCRIPTION Fuel Supply Hose & Tank Replacement Part Group Footnotes: 1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-60 1 HOSE, 60” 4 50831-39 1 HO...

Page 21 - ELBOW FITTING

15 TP 400-7087-09-SL-D The above parts group applies to the following Model Nos.: ZT2561F (S/N: 139 & above)ZT2761F REF NO. PART NO. QTY. DESCRIPTION Fuel Supply Hose & Tank Replacement Part Group Footnotes: 1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-60 1 HOSE, 60” 4 50831-...

Page 22 - Control Cover & Mount Group; See Fuel Tank

16 TP 400-7087-03-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Control Cover & Mount Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. See Fuel Tank & Mount Group ...

Page 24 - Instrument Panel Group

18 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Instrument Panel Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 10 2 3 4 5 6 7 8 9 11

Page 25 - HOURMETER

19 TP 400-7087-03-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Instrument Panel Group Footnotes: 1 22180 1 SWITCH, PTO 2 20060 1 HOURMETER 3 23239 1 CABLE, Choke Control 4 25126 2 NUT, Hex, Nylon Lock, 1/4-20 5 21662 1 CABLE, Thrott...

Page 26 - Headlight Group

20 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Headlight Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 2 3 4 5 5 4 6 2 3

Page 30 - Pump Drive Group; See Engine

24 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Pump Drive Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 22 20 21 20 19 18 17 8 1 23 14 13 15 16 12 11 6...

Page 31 - BUSHING, Tapered Hub

25 TP 400-7087-04-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Pump Drive Group Footnotes: 1 25096 3 NUT, Hex, Nylon Lock, 3/8-16 2 22586 2 PULLEY, Pump Drive 3 22156 2 KEY, 5mm x 25mm 4 22587 2 BUSHING, Tapered Hub 5 25010-8 4 CAPS...

Page 32 - Motion Control Group - Upper

26 TP 400-7087-08-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Motion Control Group - Upper NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 10 3 7 8 4 5 6 9 11 12 23 16 13 2...

Page 33 - MOTION CONTROL LEVER-RH

27 TP 400-7087-08-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Motion Control Group - Upper Footnotes: * - See Electrical Schematic for switch part number 1 3845913 1 MOTION CONTROL LEVER-RH 2 3845912 1 MOTION CONTROL LEVER-LH (not ...

Page 34 - Motion Control Group - Lower

28 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Motion Control Group - Lower NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 9 4 3 7 8 5 4 3 6 17 16 15 16 18 ...

Page 35 - BEARING, Pillow Block

29 TP 400-7087-02-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Motion Control Group - Lower Footnotes: 1 3846405 1 CONTROL SHAFT-RH 2 3846404 1 CONTROL SHAFT-LH (not shown) 3 22630 4 BEARING, Pillow Block 4 25155 10 WASHER, 5/16 5 2...

Page 36 - Neutral Return Group

30 TP 400-7087-03-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F(S/N: 1026 & below) Neutral Return Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 5 3 9 8 7 4 6 2 1 2 ...

Page 37 - NEUTRAL RETURN MOUNT PLATE

31 TP 400-7087-04-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F(S/N: 1026 & below) REF NO. PART NO. QTY. DESCRIPTION Neutral Return Group Footnotes: 1 3846411 2 NEUTRAL RETURN MOUNT PLATE 2 25055-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 TFL 3 25139 6 NUT, Hex, Serr...

Page 39 - BUSHING

33 TP 400-7087-03-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F(S/N: 1027 & above) REF NO. PART NO. QTY. DESCRIPTION Neutral Return Group Footnotes: 1 21124 2 BALL JOINT, 3/8-24, Male 2 23260 2 BUSHING 3 22645 2 SPRING, Compression 4 10546 2 COLLAR, 3/8 Set 5 492...

Page 40 - Hydraulic Group

34 TP 400-7087-05-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Hydraulic Group 1 2 3 4 3 5 6 7 8 8 3 9 3 10 3 19 3 11 12 13 14 17 15 16 12 3 3 18 20 21 22 23 23 21 22 21 22 21 22 23 23 20 24A, 24B 25 26 27A, 2...

Page 42 - Reservoir Mount & Battery Group; See Hydraulic Group

36 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Reservoir Mount & Battery Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 2 8 9 6 3 4 5 4 7 10 11 Se...

Page 43 - FOAM GRIP

37 TP 400-7087-02-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Reservoir Mount & Battery Group Footnotes: 1 3846397 1 MOUNT, Reservoir 2 22649 3 BODY CLIP, 3/8-16 3 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 4 25155 6 WASHER, 5/1...

Page 44 - Parking Brake Group-Upper

38 TP 400-7087-04-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Parking Brake Group-Upper NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 2 3 4 5 6 7 8 9 8 3 7 10 11 10 12 13...

Page 46 - Parking Brake Group-Lower; See Parking Brake

40 TP 400-7087-04-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Parking Brake Group-Lower NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 2 3 2 4 2 5 9 6 7 8 10 12 13 14 15 1...

Page 47 - ADJUSTER, Brake Linkage

41 TP 400-7087-04-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Parking Brake Group-Lower Footnotes: 1 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4 2 25156 6 WASHER, 3/8 3 47125 2 SPACER, .39 x 1.00 x .88 4 41930 2 SPACER, .38 x .50 x...

Page 48 - Rear Suspension Group

42 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Rear Suspension Group 1 2 3 4 5 6A, 6B 7 8 9 10 11 12 15 14 13 22 16 16 17 18 21 19 20 NOTE: Unless noted otherwise,use the standard hardware torq...

Page 49 - SPRING COMPRESSION PLATE

43 TP 400-7087-02-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION Rear Suspension Group Footnotes: 1 25298 2 SET SCREW, Square Hd, 1/2-13 x 3 2 25301 2 NUT, Hex, Jam, 1/2-13 3 45904 2 SPRING COMPRESSION PLATE 4 45898 2 SPRING RETAINER ...

Page 52 - Deck Lift Group

46 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Deck Lift Group NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 2 3 4 5 6 7 9 8 10 11 12 13 14 16 17 19 15 18A...

Page 54 - Ignition Grounding Circuit/Operator Presence

48 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561F (S/N: 278 & below) Ignition Grounding Circuit/Operator Presence LH NEUTRAL SWITCH 22095 ST AR TER MOTOR BA TTER Y PTO SWITCH 22180 M L G B S IGNITION...

Page 55 - Charging Circuit

49 TP 400-7087-02-SL-D The above parts group applies to the following Model Nos.: ZT2561F (S/N: 278 & below) Charging Circuit LH NEUTRAL SWITCH 22095 ST AR TER MOTOR BA TTER Y PTO SWITCH 22180 M L G B S IGNITION SWITCH 20927 A P A RKING BRAKE SWITCH 22182 P A RKING BRAKE SWITCH 22182 RH NEUTRAL ...

Page 56 - Cranking Circuit

50 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561F (S/N: 278 & below) Cranking Circuit LH NEUTRAL SWITCH 22095 ST AR TER MOTOR BA TTER Y PTO SWITCH 22180 M L G B S IGNITION SWITCH 20927 A P A RKING BR...

Page 57 - PTO Clutch Circuit

51 TP 400-7087-02-SL-D The above parts group applies to the following Model Nos.: ZT2561F (S/N: 278 & below) PTO Clutch Circuit LH NEUTRAL SWITCH 22095 ST AR TER MOTOR BA TTER Y PTO SWITCH 22180 M L G B S IGNITION SWITCH 20927 A P A RKING BRAKE SWITCH 22182 P A RKING BRAKE SWITCH 22182 RH NEUTRA...

Page 66 - Old Version

60 TP 400-7087-02-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F Decals - Brand, Model, Safety & Operation OPERATION To Start Engine: To Stop Engine: Seat must be occupied, PTOSwitch OFF, Parking Brake ONand...

Page 68 - See Deck Roller Group

62 TP 400-7087-02-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F 61” Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. NOTE: Unless noted otherwise,use the standard hardware torquespec...

Page 74 - 1” Mower Deck - Rear Mount Bars

68 TP 400-7087-07-SL-D © Copyright 2004 Ferris Industries. All Rights Reserved. The above parts group applies to the following Model Nos.: ZT2561FZT2761F 61” Mower Deck - Rear Mount Bars NOTE: Unless noted otherwise,use the standard hardware torquespecification chart. 1 2 4 5 6 5 7 8 9 10 11 3 12 12...

Page 75 - 1” DECK PUSHER BAR

69 TP 400-7087-07-SL-D The above parts group applies to the following Model Nos.: ZT2561FZT2761F REF NO. PART NO. QTY. DESCRIPTION 61” Mower Deck - Rear Mount Bars Footnotes: 1 3845009 2 61” DECK PUSHER BAR 2 20095 2 GREASE FITTING 3 25093 2 NUT, Hex, Jam, 3/4-16 4 25265-24 2 CAPSCREW, Hex Hd, 3/4-1...