Page 2 - TABLE OF CONTENTS; GASOUNECARACmr
TABLE OF CONTENTS Warranty............................................................... 2 Safety Guidelines............................................... 3-6 Assembly....................................................... 9-11 Operation...................................................... 12-15 ...
Page 3 - SAFETY GUIDELINES - DEFINITIONS; jiDANGÉR; iiWABNIMG; IMPORTANT SAFETY INSTRUCTIONS; SAVE THESE INSTRUCTIONS; AWARNING; A DANGER; HISK OF ELECTROCUTION AND_BRE
SAFETY GUIDELINES - DEFINITIONS HI that la impoitant for you to Know and understand. This Informatfi protsctins YOUR S№ETY and RREVCNTING EQUIPMENT PROBLEMS, To help you reoogniz» №is information, we use the symbols to the right. Please read the manual and pay attention to these sections. jiDANGÉR D...
Page 4 - il DANGER; c m
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEHIPT1NQ TO OPERATE GENERATOR. il DANGER >|Щ| BIGK QEELEGIHegUIlQN AND FlgE.(c<mrd) c m %r Л1^ HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Operation of generator in rain, wet, icy, or flooded conditions. Water is an exoelient conductor of electricttyl ...
Page 5 - READ AND UNDERSTAND; ALL; WARNINGS BEFORE; ikWARNING; aiSKOEFIBE
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. ikWARNING aiSKOEFIBE HAZARD WHAT COULD HAPPiN HOW TO PREVENT It Attempting to fiti the ftJel t^k wN)e the engine is running. OasoRna and gasoline vapors can become ignited by coming in contact with hot components Such as die mu...
Page 6 - Ti^spprtlog Qwieratfir
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. A DANGER Risk_of InJunf and Property Damage When Ti^spprtlog Qwieratfir HAZARD WHAT COULD HAPPEN HOW TO PREVENT rr Rrs, Inhalation, Damage to Vehicle Surfaces Fuel or oH can leak or spill and could result in fire or breathing h...
Page 7 - RISK OF UNSAFE OPERATION
READ AND UNDERSTAND AU. WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. AWARNING RISK OF UNSAFE OPERATION HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Operation of generator in careless manner. All sources of energy include the po tential for injury. Unsafe operation or maintenance of your generator...
Page 8 - RISK OF HOT SURFACES; RISK OF MOVING PARTS; AWARNÍNG; RISK FROM UFTING
READ AND UNDERSTAND AU WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. AWARNING RISK OF HOT SURFACES HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Contact with hot engine and generator components. Contact with hot surfaces, such as engines exhaust components, couid re sult in serious bums. During o...
Page 9 - ASSEMBLY; CARTON CONTENTS
ASSEMBLY CARTON CONTENTS 1 -Genarator 1 - Parts Box 1 - Parts Bag
Page 10 - A CAUTION; TOOLS NEEDED FOR ASSEMBLY; ACAUTION
A CAUTION Read owners manual. Do not attempt to operate equipment until you have mad Owners Manual tor Safety, Aasembly, Operation, Malntwiance, Storage Instructions. TOOLS NEEDED FOR ASSEMBLY 1 - Box Cutter or Knife 2 - 9/16 “ Wrenoties 2 -1/2" Wrenches 1 -1 " thick X1 ' square piece of woo...
Page 11 - GROUNDING THE GENERATOR
NOTE; Мак* вше r«d battety boots cover positive bsttery cable tenninala at batteiy and aoluiold Attach one end of the negative {bladd cable to the negative (-■) terminal on the battery. Attach the other end of the negative (blaoK) cable to the frame as shown. Install the star washer between the cabl...
Page 12 - OPERATION; KNOW YOUR GENERATOR; RECEPTACLES
OPERATION KNOW YOUR GENERATOR Read this Ou/ner's Manual and Safety Rules before operation of your Generator. Compare this iljustra tion with your generator to familiarize yourself with the [ocation of various controls and adjustments. Save the manual for future references. fuel cap 120 VOLT RECEPTAC...
Page 13 - Application Guide; of rta Maw« fe a* rtM at tba; MaiewiHitti««; OBTAINING ELECTRICITY FROM
LOW OIL SHUTDOWN Vbur Crafteman generator engine is equipped with Low on Shutdown. Low Oli Shutdown is a safety device designed to protect your engine from damage in the event the oii levei in the crankcase is iow. If while the engine is running, the oil gets low, it will automatically shut Itself d...
Page 14 - GLEAN; Gasoline; To Start Yoir Generator; ikCAUTION; Noми
Conitscting Generator To Main Electrical Supply PotentiaJ hazards exist when a electrical generator Is connected to the main electrical supply coming Into the house. It is at that point that the generator could feed back into the utility company's system causing posable electrocution of workers who ...
Page 15 - CHOKE; iVCAUTlON; STOPPINO ENOINE
NOTE: No choke 1$ roc|ui№d on waiTn engines. Mtdte sure choke 1$ in the *N0 CHOKE ^ position on warm engine etarta. iVCAUTlON I You MUST ufq>kig any load from the generator before starting to prevent permanent damage to any appliances. For electric start; - Place OFF^UN/ST af TT switch in the STA...
Page 16 - MAINTENANCE; CUSTOMER RESPONSIBILITIES TABLE; GENERAL RECOMMENDATIONS; for a new engine, change oil after the first 2 operating
MAINTENANCE CUSTOMER RESPONSIBILITIES TABLE MAINTENANCE TASK Befon each us» Every 25 Hours of Every Season Every Я) H oms of Every Seeson Every 100 Hours of Every Season Омск olt level ж See Note 2 Change oil See Hotel Cfean Air Filter Assembly X Check Spark Plug X X Prepare Unit for Storage Piepare...
Page 17 - BAiSE; gap; JSPloiTaiH
Reinstalt the drain plug. Make aure it ia tightened securely. Fill the crankcase with new oil of the proper type (See Adding Engine Oil In the Operation Section), to the Full mark on the dipstick. Always check the level with the dipstick before adding more oil. • Reinstall the oil fill cap or plug a...
Page 18 - SERVICE ADJUSTMENTS; Carburetor; STORAGE
SERVICE ADJUSTMENTS Carburetor The carburetor of your generator I 3 pre-set at the fac tory, The carburetor should not be tampered with-If your generator is used at an altitude in excess of 4000 feat performance may be affected. If so consult with your nearest Craftsman Service Center regarding hig...
Page 20 - GENERATOR PARTS; tOnOUENo9S HiktJU; ftESCRIPTKai; ■»MSB якофАгаа
GENERATOR PARTS CIUrTSMAN e«Hl OBNBRATOn 91С.Э29160 1tOnOUE№9S HiktJU i r TDROUEtO-TorN-LBS Л 0; w \ «'ll* _ . tonouc t2|M44 |ГШЮ TORQUE *e-liO IN'LBS unuuE i-w n и»«» S TORQUE 4S4SW4SS I Tonoucae-miMes ^топаиеэв>1гв№14вз 12 TORQUE iao-i4i mee KEYmo. ftESCRIPTKai PART NUMBER 1 . FUEL TANK SCREWS ...
Page 21 - REPenENCgONLV; KEY
GENERATOR PARTS CRAFTSMAN BSOe ORNERATOR » 19 . 3 SA 1 S 0 36 39 TDnOUE60-T«M-li)S iQf«ue№wiN-iEa SHOWN FOR REPenENCgONLV 43 weenriNrao-RiHo aRoovE.mflTOfa KEY MO. 31 oescniPTioN PART NUMBER CAP SCREW5/16-24X1 SSF-616^ 32 ROnrOF) ASSEMBLY OS-0883 33 STATOR TWRU BOLT G5-0110 34 STATOR ASSEMBLY GS-088...
Page 22 - if
GENERATOR PARTS OIUFTSMAN 6600 C€NHRJ(ren 910.320160 47 torque 2-10 IN-LBS 46 T orque 2- io in - lbs / 49 torque z - io in - lbs if SEE KEY 25, PAGE 20 DESCRIPTION SCREW #6 - 32 X .5 TORX NUT. TO - 9 X .50 PLASTTTE NUT. HEX JAM 7/16 SPEED NUT # 6 - 3 2 WASHER 3/6 SWITCH ON/OFF COT^R, PANEL DUPLEX RE...
Page 23 - ontBWnnolt; K»y; Foot Bracket
GENERATOR PARTS ORAPTSWMISBOO ontBWnnolt »1013291« K»y fte. BasoriPifen PART MO. 1 VWieel (2 usedD AC-0014 2 Shouldw Bolt (2 used) C a C -60 $ Lock Nut 3/8‘‘''16 ^ used) SSF-S111-ZN 4 Wheel Brocket (2 used) GS-0561 5 Foot Bracket QS-0562 6 Handle 63-0564 7 Handle Cap (2 used) QS-056S 8 Lack Nut S/16...
Page 24 - MSpftiPTIOM
GENERATOR PARTS CrUPtSMAN »00 OSNEfUCrOft 910J»0150 V№« A««tabi)r KEV no. MSpftiPTIOM fPLfiO 1 WIRE41ZAWG GREEN 2 WIRE#12AWG RED Wme*16AWG GREEN 4 WIRE«12AWG BLACK S WIRE#12AWQ BLACK 6 WIRE#1ZAWG RED 7 W)RE«12AVt^G GREEN 8 W1RE«12AWG GREEN g WIRE#12AWQ ORANGE 02040a Aow. P PMo 24- ENG
Page 25 - ENGINE PARTS; sa
ENGINE PARTS CRAFTSMAN S500 QENBRATOn »1S.S291SP STARTER tS8074S '—11 BEE Nfl fi&BTNQ. pEscBienQin sa 1 590589A Spring nn Onci. 4) 1 2 580600 washsr 1 3 S90678 Rstainer 1 4 S90601 Washer 1 5 590678 Brake Spring 1 6 590880 Stanar Dog 2 7 590412 Dog Spring 2 8 580681 Pulley 8 RewindSpring Assembly...
Page 27 - aFsempnaw; IP
ENGINE PARTS CRAFTSIIUNSSO ЯЕР mo. 1 RAHJNO. ЗбОбвА 2 27652 14 28277 IS 3Q099C ISA Э0700 15B es0494 16 37458 17 29916 18 651028 20 35319 25 36480 2SA 36244 26 850561 26 30322 30 37302 35 29B26 36 29916 37 29216 38 29642 40 3577BA 40 Э5777А 40 3577BA 41 Э5773А 41 Э5774А 41 35775A 42 35779 42 35780 42...
Page 28 - CARBURETOR PARTS
CARBURETOR PARTS CRAFTSMAN 6500 GBNeRATCHI 019,626110 CARBUnETOR MOMO. f SAOSSOA BEENO. RARTNO. OBSCniPnOH ODf 1 BEE m 20A nuTUia DEscHimQM orr 1 1 832798 'nirottl« Swft A Lmar Assembly 640053 Idle Restrictor Screw Cap 1A 38288 Throttle Unit Buehtng 1 25 631867 Float Bowl 1 2 631970 ThratUs Return S...
Page 30 - CALIFORNtA & US EPA EMISSION CONTROL WARRANTY STATEMENT; Where; MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE; ultlKy; IMPORTANT NOTE
The U. S. Environmental PretecUonAgen^fEPA*), the C«dilbnila Mr Reeourew Beard fCAftfil and TeomehProduc№ Co. are pleased to Mpiain Hw Federri and CajffiHiiia EnMon Control SyctaiRi VVlMfrai№ on your new uinty ar lawn and garden equipmeni engina. In CaMMnia, new 1086 and lalerett% and lawn and garde...
Page 31 - EMISSION CONTROL SYSTEM WARRANTY; onginoBlK; tor; EMISSION-RELATED PARTS INCLUDE THE FOLLOWING:
En^slan Conirel Kfittm WMranVfCCS W nmi M for 19BS M4 Jalv «nodal irwr CaWmtai ulU^ aM Mwn and gwdw) nwit on^HM ^ «)№«r atatM, im7 an^ Mor moo« yw OiiBliwa): A. MtJCAeiLnY; TTiln«i«i«niyalullo|9(il)MBl9M and iMormodolyoM'CnHbinlauWv and lawn and { anolnaa (for oOwaiaiaa. 1907 and W« modal yaaranoltw...