Sears 315.220100- Manuals

ADDITIONAL SAFETY RULES FOR RADIAL SAWS SECURE THE SAW. Firmly bolt the saw to the leg stand to keep the saw from tipping, walking, or sliding. DO NOT SET UP WORK WITH THE BLADE SPINNING. Keep the saw power off until you are ready to use it. RIP ONLY WORKPIECES LONGER THAN THE BLADE’S DIAMETER. N ev...

ELECTRICAL EXTENSION CORDS Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a consid­ erable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw...

ELECTRICAL CHANGING VOLTAGE See Figures 2 - 4. Your radial saw has been set up at the factory to operate efficiently on a 120V AC single voltage circuit. However, if heavy duty operation is required, the circuits are overloaded, or the circuit is low voltage, have a qualified electrician change the ...

LOOSE PARTS LIST Check all loose parts from the box with the list below. Use the instructions on the following pages to assemble. All fasteners are shown actual size. 1. Saw Assembly . 1 SAW ASSEMBLY SHOWN AS PACKED 2. Elevating Handwheel A. Handwheel....................................................

[ LOOSE PARTS LIS i I Check all loose parts from the box with the list below. Use the instructions on the following pages to assemble. All fasteners are shown actual size. 5. Saw Base to Leg Stand Assembly A. Saw Assembly (not shown)............................ 1 B. Leg Stand Assembly (not shown)......

[ LOOSE PARTS LIS i J Check all loose parts from the box with the list below. Use the instructions on the following pages to assemble. All fasteners are shown actual size. 12. Table Support A. Table Support Rails....................................... 2 B. Square Head Bolt (5/16-18 x 3/4 in.)..........

[ TOOLS NEEDE I The following tools are needed for assembly and alignment. They are not included with this saw. r---------- 1 —ra— r —^— 1 B HEX KEYS; 5/32 in. AND 1/8 in. LE¥EL MEDIUM FLAT BLADE SCREWDRIVER PHILLIPS SCREWDRIVER 15 Fig. 7 [IBPTSMBI* RADIAL SAW 315.220100

LABELS ^ 10 inch Radial Arm Saw 3,600 RPM 120/240 VOLTS 13/6.5 Amp 60 Hz AC ONLY WHEN SERVICING, USE ONLY IDENTICAL CRAFTSMAN REPLACEMENT PARTS. MODEL 315.220100 ser no MADE IN TAIWAN I I SEARS, ROEBUCK AND CO. |_________________________ | 43F \_Customer Help Line 1-800-932-3188 A WARNING/ADVERTENCI...

LABELS A WARNING ADVERTENCIA For your safely, read owners manual before operaling saw. Wear safety goggles. Do nol perform freehand cuts. • Return carriage to full rear position after each cross cut. See Instructions on how to reduce the risk of kickback. When ripping, use pushstick when blade is se...

[ FEATURES KNOW YOUR RADIAL SAW See Figure 9A. OVERVIEW - The main operating components include the column, the arm, and the yoke assembly (yoke, motor, and blade), and their operation is summarized in the paragraph below. Safety features and control functions are given also. Spending a few minutes ...

[ FEATURES I FEATURES LIST See Figures 9A - 9D. ADJUSTABLE TABLES - A narrow spacer table and wider rear table that can be repositioned or even replaced with different tables. See Figure 9C. ANTI-KICKBACK PAWLS - Toothed pawls that snag the work in case of kickback during rip cuts. {When the blade i...

[ Assembly is best done in the area where the saw will be used. When you remove the saw and hardware from the packing materials, carefully check the items with the Loose Parts list. If you are unsure about the description of any part, refer to their illustrations. For your convenience, all fasteners...

[ SSEMBLY MOUNTING SAW TO LEG STAND See Figure 11. A WARNING: Firmly bolt the saw to the leg stand to keep the saw from tipping, walking, or sliding. ■ Locate the following hardware from a small hard­ ware bag: 4 hex bolts (5/16-18 X 5/8 in.) 4 lockwashers (5/16 in.) 8 flat washers (11/32 in.) 4 hex...

[ INSTALLING THE YOKE ASSEMBLY See Figures 13A - 13C. The yoke rides in the carriage below the arm and supports the motor, the blade guard, and the blade. Install the yoke assembly from the front of the arm. ■ Remove the carriage stop screw and lockwasher from below the front of the arm with a 1/4 i...

[ SSEMBLY REMOVING THE BLADE See Figure 14. Remove the blade and blade guard assembly during setup for safety and better access. The blade guard includes an upper blade guard, an outer lower guard, and an inner lower guard. The lower inner guard consists of two overlapping slotted metal strips. The ...

[ fl SSEMBLY SETTING THE BEVEL LOCK LEVER See Figures 18A - 18C. The bevel lock lever locks the blade at desired angles other than the preset positive stop angles. The bevel lock lever is preset at the factory but may need readjustment after shipping or extended use. Check for overtightness or loose...

[ ADJUSTING THE CARRIAGE BEARINGS See Figures 21A - 21B. Loose carriage bearings permit the blade to wander slightly while cutting, which will result in a poor cut and more wear and tear on the saw. Use the following steps to check for tightness and to then adjust the bearings if needed. ■ On the le...

[ LEVELING THE TABLE SUPPORTS See Figures 22A - 22B. The table supports must be perfectly level. ■ Pull the bevel lock lever forward to unlock it. Use the bevel index knob to rotate the motor so the arbor shaft points down. Lock the bevel lock lever. ■ Release the arm lock knob to angle the arm. Beg...

[ INSTALLING THE FRONT TABLE See Figures 23A - 23C. Use this procedure to install the fixed front table. The top of the table has counterbored holes, predrilled from the top, around the center to attach the table. In the center are a counterbored hole and a small hole, which is not counterbored. The...

[ LEVELING THE FRONT TABLE See Figure 24. If there are any high or low areas on the front table, they should be removed by adjusting the leveling screws in the center holes on the front table. ■ Place the rear table on its edge across the front table to check for gaps. ■ Adjust gaps of less than 1/3...

[ 1 INSTALLING BLADE AND BLADE GUARD See Figures 26A - 26C. ■ Collect the blade and hardware that were removed earlier. Place the inner blade washer, saw blade, outer blade washer, and blade nut on the blade arbor. See Figure 26A. Note: The concave side of blade washers go against the blade. ■ Hold ...

[ Orient inner slotted metal strip so that it is located to the left of outer slotted metal strip. To prevent binding, align flats of retaining screw nut in slots of inner slotted metal strip. Insert retaining screw through outer slotted metal strip and thread into retaining screw nut. Tighten retai...

[ INSTALLING RIP SCALE INDICATORS See Figure 28. The rip scale indicators on the arm show the distance between the blade and the rip fence with the fence in the front and rear positions. The upper scale is used when the fence is positioned directly behind the front table. The lower scale is used whe...

ADJUSTMENTS This procedure checks whether the arm is exactly 0° for cross cut travel by checking the blade against the table and the miter indicator. Remove the rear table, spacer table, and fence, but leave the front table in place. You will need a framing square, a 3/16 in. hex key, and a pencil. ...

ADJUSTMENTS This procedure squares the blade to the table at 0° bevel (vertical) so the blade angle will be accurate. If the blade is not at 0° bevel, follow the steps below to rotate slightly. You will need a framing square and a 1/4 in. hex key. ■ Position the blade in front of the fence. Lower th...

ADJUSTMENTS This procedure squares the miter angle of the blade to the fence to reduce the risk of binding and kickback. If the blade Is not square to the fence, the yoke assem­ bly must be rotated slightly. Have a framing square, a 1/2 in. wrench, and a phillips screwdriver at hand. The blade shoul...

ADJUSTMENTS This procedure squares the blade to the table at 90° bevel so horizontal cuts will be accurate. This also reduces kickback, as well as splintering and burning of the cut edges of the workpiece. If the blade is not at 90° bevel, follow the steps to rotate the blade unit slightly. You will...

ADJUSTMENTS The rip scale indicators on the arm show the distance between the blade and the rip fence. The upper scale is used when the fence is positioned directly behind the front table. The lower scale is used when the fence is at the extreme rear, directly In front of the column. The in-rip indi...

ADJUSTMENTS INSTALLING CONTROL CUT DEVICE See Figure 34. Note: Before installing the control cut device, the yoke assembly will travel back and forward on the carriage by pulling the handle. After installing the control cut device, the power cord for the control cut device must be plugged in and swi...

ADJUSTMENTS The laser can be used as a quick, accurate routine check for the alignment of your Radial Arm Saw. The saw should be aligned according to the procedures outlined in the Adjustments Section of this manual. ■ Using a two-foot length of 1 x 12 in. board and an accurate framing square, draw ...

OPERATION BASIC OPERATION OF THE RADIAL ARM SAW A radial arm saw can be used for straight-line cutting operations such as cross cutting, ripping, mitering, beveling, compound cutting, and resawing. It can make dado or molding cuts with special attachments. This saw is designed to cut wood and wood c...

OPERATION SWITCH AND SWITCH KEY See Figures 37 - 39. The main power switch has been placed on the front of the arm for easy access. The yellow switch key prevents accidental starting of the main power switch when saw is not being used. To activate the switch, insert the switch key and lift switch to...

OPERATION MAKING A CROSS CUT See Figure 43. Use this procedure to make a cut with the blade vertical and straight forward. If a kerf does not exist forthe line of the cut (cutting path), follow the steps to make one. Each cutting path requires its own kerf. A WARNING: Make sure the blade guard is lo...

OPERATION In a miter cut, the blade Is vertical and the arm angled. If a kerf does not exist for the cutting path, make one (instructions below). Each cutting pathrequires its own kerf. WARNING: Make sure the blade guard is lowered and is working properly to prevent possible injury. Always raise the...

OPERATION This procedure makes a cut with the blade and motorangled and the arm straight (90" to fence). If there is no kerf, follow the steps to make one. Try this cut on scrap wood before cutting your workpiece. iV WARNING; Make sure the blade guard is lowered and is working properly to preven...

OPERATION In this cut, both the blade and the arm are angled. Be familiar with both bevel and miter cuts before makinga compound cut. Practice on scrap wood. VV WARNING: Make sure the blade guard is lowered and is working properly to prevent possible injury. Always raise the clear plastic guard befo...

OPERATION RIP CUT HAZARDS AND PRECAUTIONS Two hazards are specifically associated with rip cutting; outfeed zone and wrong way feed. In the outfeed zone (behind the blade), the blade teeth point down. The slightest contact while the blade is still spinning can snag clothing, jewelry, the work­piece,...

OPERATION ■ Put the blade in the in-rip position between the motor and the column. Release the yoke lock handle and pivot the yoke to the left, with the yoke pivot latch on the right side of the arm. (Use the out-rip position only for rips 12 in. or more in width; pivot the yoke to the right so the ...

OPERATION Variations from the basic cuts include cutting long workpieces and non-through cuts. When making one of the following cuts, follow the instructions that apply for the basic cut, depending on the position, shape, and size of the wood. Do not attempt these cuts until you are skilled with the...

LASER GUIDE MOUNTING THE LASER GUIDE See Figure 51. ■ Unplug your saw. WARNING: Failure to unplug your saw could result in accidental starting causing possible serious personal injury. ■ Remove the blade nut and outer blade washer from the blade arbor. (Refer to "Removing the Blade" in the /...

LASER GUIDE CHANGING THE BATTERIES See Figure 53. ■ Unplug your saw. WARNING: Failure to unplug your saw could result in accidental starting causing possible serious personal injury. Remove the laser guide from the saw. Lay laser guide on a flat surface with the two phillips screws facing upward. Re...

[ MAINTENANC GENERAL MAINTENANCE WARNING; When servicing, use only identical Craftsman replacement parts. Use of any other part may create a hazard or cause product damage. A WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off fhe saw with the switch o...

1 TROUBLESHOOTIN PROBLEM CAUSE SOLUTION Saw does not start. 1. Motor cord or control-cut cord is not plugged in. 1. Plug in cord. 2. Cord or switch is damaged. 2. Have the cord or switch re­ placed at your nearest Sears Service Center. 3. Circuit fuse is blown. 3. Replace circuit fuse. 4. Circuit br...

1 TROUBLESHOOTINC 1 PROBLEM CAUSE SOLUTION Miter or cross cuts are not true. 1. Scale pointer is not correct. 1. Reset the pointer at the top rear of arm. 2. Column is out of alignment. 3. Carriage is misaligned. 4. Yoke is loose on carriage. 5. Arm is out of alignment. 6. Sawdust has collected betw...

[ TROUBLESHOOTIN j PROBLEM CAUSE SOLUTION Saw blade tends to push wood to one side when cross cutting. 1. Blade is heeling. 2. Column tube is loose In column support. 3. Arm is loose or misaligned. 4. Fence/tables are not straight. 5. Blade or teeth are bent or dull. 1. See Squaring the Blade to the...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. JJ > O C/> > (T> 4 ^ SEE FIGURES F AND G FIGURE A

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE A KEY PART KEY PART NO. NUMBER DESCRIPTION QUAN. NO...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE B KEY PART NO. NUMBER DESCRIPTION QUAN. 1 ** STD541...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 > D > r~ c/> N3 fO O O The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. (T> 0 3 FIGURE C

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 > ОГ" a> The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. o> CD KEY PART NO. NUMBER 1 618112-000 2 618109-000...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. - ! i FIGURE D 25 CRRFTSMnr TABLE SAW 315.220100 7 0

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE D KEY PART NO. NUMBER DESCRIPTION QUAN. 1 618235-00...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. FIGURE E CRRFTSMnr TABLE SAW 315.220100 7 2

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. SEE FIGURE F FIGURES CRRFTSMnr TABLE SAW 315.220100 76

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE G KEY PART NO. NUMBER DESCRIPTION QUAN 1 976773-001...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. 3D > O > I— c/> 3> s CO •-J OD FIGURE H

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. 3D > O > I— c/> 3> 00 o 13 FIGURE I

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE 1 KEY PART KEY PART NO. NUMBER DESCRIPTION QUAN. NO...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE J KEY NO. PART NUMBER DESCRIPTION QUAN. 1 607818-00...

CRAFTSMAN RADIAL ARM SAW - MODEL NO. 315.220100 The model number will be found on a plate attached to the base. Always mention the model number in all correspondence regarding your RADIAL ARM SAW or when ordering repair parts. PARTS LIST FOR FIGURE K KEY NO. 1 2 3 4 PART NUMBER STD510803 662028-001 ...

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