Sanyo C1271 - Manuals
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Manual Sanyo C1271
Summary
When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. SPECIAL PRECAUTIONS This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.This symbol refers to a haza...
Table of Contents 1. OPERATING RANGE 2. SPECIFICATIONS 2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications 3. DIMENSIONAL DATA 4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram 5. PERFORMANCE DATA 5-1. Temperature Charts 5-2. Cooling Capacity 5-3....
10. CHECKING ELECTRICAL COMPONENTS 10-1. Measurement of Insulation Resistance 10-2. Checking Continuity of Fuse on PCB Ass'y 11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 11-1. Characteristics of New Refrigerant R410A 11-2. Checklist before Servicing 11-3. Tools Specifically for R41...
2. SPECIFICATIONS 2-1. Unit Specifications Indoor Unit KS0971 Outdoor Unit C0971 Remarks: Rating conditions are: Cooling: Indoor air temperature 80°F D.B. / 67°F W.B. Outdoor air temperature 95°F D.B. / 75°F W.B. DATA SUBJECT TO CHANGE WITHOUT NOTICE. Vertical dB-A dB-A Indoor : Hi/Me/Lo/Qt* Outdoor...
Indoor Unit KS0971 MP24Z3 Flap Motor Type Stepping Motor Rating Model Coil Resistance Ohm (Ambient Temp. 77 °F (25 °C)) Each Pair of Terminal : 400 +/- 7% DC 12V Aluminum Plate Fin / Copper Tube 2 19.5 2.02 (0.188) Face Area Coil Rows Fins per inch Heat Exchanger Coil ft 2 (m 2 ) DATA SUBJECT TO CHA...
Outdoor Unit C0971 2-2-2. Outdoor Unit Control PCB Control Circuit Fuse Controls Part No. Microprocessor 125V 25A CB-C0971 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) WHT - BLU : BLU - RED : RED - WHT : 77.5 77.5 77.5 Micro F VAC External Finish Acrylic baked-on enamel finish FV50S ... 0.68 (3...
2-3. Other Component Specifications Indoor Unit KS0971 KS1271 Outdoor Unit C0971 C1271 CL0971 CL1271 0 32 50 68 86 104 122 140 158 176 194 (0) (10) (20) (30) (40) (50) (60) (70) (80) (90) 40 60 80 100 120 140 160 180 200 20 50 10 2 3 4 5 6 7 8 9 10 59 68 77 86 95 104 (10) (15) (20) (25) (30) (35) (4...
Compressor Accumulator Wide tube service valve Wide tube Narrow tube service valve Narrow tube Heat exchanger Heat exchanger Muffler Cooling cycle Indoor unit Outdoor unit Electric expansion valve M Muffler *1 *1: 0nly for C1271/CL1271 O.D. 3/8" (9.52 mm) O.D. 1/4" (6.35 mm) H.P. High pressu...
5. PERFORMANCE DATA 5-1. Temperature Charts Indoor Unit KS0971 Outdoor Unit C0971 Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. :Points of rating condition Black dots in above charts indicate the following rating conditions. N...
6. ELECTRICAL DATA 6-1. Electrical Characteristics Indoor Unit KS0971 Outdoor Unit C0971 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor + Compressor Performance at 115V Single-phase 60Hz Rating conditions Running amp. A 0.45 Power input W A W 45 7.15 705 Rating conditions: Indoor air tem...
EVAPORATOR TERMINAL BASE TO OUTDOOR UNIT GRN/YEL LAMP 10P(WHT) FLAP 5P (WHT) FLAP CONNECTOR FLAP MOTOR RED PNK BLU BRN YEL 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 AC 5P (BLU) WHT RED WHT WHT WHT WHT WHT WHT WHT WHT 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 I...
1HR. TIMER button ON/OFF operation button ACL (Reset) button ION button 7. MAINTENANCE 7-1. Address Setting of the Remote Control Unit The address can be set in order to prevent interference between remote controllers when two Sanyo indoor units are installed near each other. The address is normally...
a. Area: Automatic capacity control b. When the temperature drops below Point A, the operation frequency is reduced by a certain proportion. c. Area: Frequency increase is prohibited. d. When the temperature reaches Point C or above, freezing prevention is ended and control is the same as in the a a...
1HR. TIMER button ON/OFF operation button ACL (Reset) button ION button < Clock display > Test run mode Self-diagnostics mode 9. TROUBLESHOOTING 9-1. Precautions before Performing Inspection or Repair NOTE After checking the self-diagnostics monitor, turn the power OFF before starting inspecti...
(2) If the self-diagnostics function fails to operate Check the indoor unit. Is the fuse blown? Replace the controller. Replace the circuit board or the fuse. No indicators illuminate and the indoor fan does not rotate. Check the power voltage. Normal Blown 9-3. Checking the Indoor and Outdoor Units...
(3) Serial Communication Error Identification Procedure Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure. (3-1) Condition: E01 < Before the Operation > If the lamps on the main body show the following conditions after the completion of self-diagnostics,a communi...
9-4. Trouble Diagnosis of Fan Motor 9-4-1. Outdoor Fan Motor This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor. Perform the trouble diagnosis by Test Run mode describ...
9-5. Noise Malfunction and Electromagnetic Interference An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external noise, and is likely to cause electromagnetic interference with nearby wireless devices. A noise filter is install...
Insulation tester Probe Clip Ground wire Terminal plate Copper tube or metallic part Clip Insulation tester Probe Fig. 1 Fig. 2 Fig. 3 Fig. 4 Copper tube or metallic part Clip Insulation tester Probe Clip Insulation tester Probe Metallic part From fan motor, compressor and other parts 10. CHECKING E...
Fuse PCB Ass'y Fig. 5 Fig. 6 Fuse 10-2. Checking Continuity of Fuse on PCB Ass'y Remove the PCB Ass'y from the electrical component box. Then pull out the fuse from the PCB Ass'y. (Fig. 5)Check for continuity using a multimeter as shown in Fig. 6. 49
11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 11-1. Characteristics of New Refrigerant R410A 11-1-1. What is New Refrigerant R410A? R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its refrigeration capacity and energy efficiency are a...
11-3. Tools Specifically for R410A For servicing, use the following tools for R410A Gauge manifoldCharging hoseGas leak detectorRefrigerant cylinderCharging cylinderRefrigerant recovery unitVacuum pump with anti-reverse flow (*1)(Solenoid valve-installed type, which prevents oil from flowing back in...
11-5. In Case of Compressor Malfunction CAUTION Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.Use only the tools indicated exclusively for R410A. See "11-3. Tools Specifically for R410A." 11-5-1. Procedure for Replacing Compr...
Valve Single valve Charge liquid refrigerant with cylinder in up-side-down position. Single valve (with siphon tube) Charge with cylinder in normal position. Liquid Valve Liquid Charging cylinder Open Refrigerant cylinder Liquid NO! CAUTION Never charge a large amount of liquid refrigerant at once t...
Length of tubing Evacuation time Less than 33 ft. (10 m) More than 10 minutes More than 33 ft. (10 m) More than 15 minutes 11-6. In Case Refrigerant is Leaking CAUTION Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit. Follow the procedure described below...
11-7. Charging Additional Refrigerant 11-7-1. When Tubes are Extended Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only. 11-8. Retro-Fitting Existing Systems 11-8-1. ...
2 Features This air conditioner is an inverter type unit that automatically adjusts capacity as appropriate. Details on these functions are provided below; refer to these descriptions when using the air conditioner. • Microprocessor Controlled Operation The interior compartment of the remote control...
3 Contents Page Features ............................................................................................................ 2Product Information........................................................................................... 3Alert Symbols ..........................................
4 Installation Location • We recommend that this air conditioner be installed properly by qualified installation technicians in accordance with the Installation Instructions provided with the unit. • Before installation, check that the voltage of the electric supply in your home or office is the sam...
5 Names of Parts This illustration is based on the external view of a standard model.Consequently, the shape may differ from that of the air conditioner which you have selected. This air conditioner consists of an indoor unit and an outdoor unit. You can control the air conditioner with the remote c...
6 Unit Display and Operation Button REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit (transmitter). OPERATION button When the remote control cannot be used, pressing this button enables cooling operation. Each time this button is pressed, the operation mode...
8 Remote Control Unit The illustration above pictures the remote control unit after the cover has been opened. Transmitter When you press the buttons on the remote control unit, the mark appears in the display to transmit the setting changes to the receiver in the air conditioner. Sensor A temperatu...
10 Remote Control Unit (continued) Using the Remote Control Unit SENSOR button When you press this button (use a small-tipped object such as a ballpoint pen), the mark will appear at the display. And the room temperature is detected by the sensor which is built into the indoor unit and the air condi...
11 Using the Remote Control Unit (continued) How to Use the Remote Control Unit When using the remote control unit, always point the unit’s transmitter head directly at the air conditioner’s receiver. Remote Control Unit Installation Position The remote control unit may be operated either from a non...
13 Operation with the Remote Control Unit (continued) • Choose the best position in the room for the remote control unit, which also acts as the sensor for room comfort and transmits the operating instructions. Once you’ve found this best position, always keep the remote control unit there. • This a...
14 Operation with the Remote Control Unit (continued) 4. Night Setback Mode Night Setback Mode is used for saving energy. Press the NIGHT SETBACK button while operation. The mark appears in the display. To release the night setback function, press the NIGHT SETBACK button again. In Cooling and DRY M...
16 Special Remarks How it works? • Once the room temperature reaches the level that was set, the unit’s operation frequency is changed automatically. • During DRY operation, the fan speed automatically runs at lower speed for providing a comfortable breeze. • ‘‘DRY’’ operation is not possible if the...
17 Setting the Timer In the descriptions below, the following settings are used for the temperature and time indicator selector button on the bottom front section of the remote control.• Temperature: °F • Time: AM, PM 1. How to set the present time (Example) To set to 10:30 pm. 2. How to set the OFF...
19 Using the 1-Hour OFF Timer Tips for Energy Saving 1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop, regardless of whether the unit is on or off when this button is pressed. The indicator in the display indicates that this function is operating. Setting proce...
20 Adjusting the Airflow Direction 1. Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your hands to the left or right. When the humidity is high, the vertical vanes should be in the front position during the cooling or dehumidifying operation. If the vertical vane...
21 Operation without the Remote Control Unit Care and Cleaning INDOOR UNIT If you have lost the remote control unit or it has trouble, follow the steps below. When the air conditioner is not running Each time the OPERATION button is pressed, the operation mode changes cyclically. The temperature is ...
24 Troubleshooting If your air conditioner does not work properly, first check the following points before requesting service. If it still does not work properly, contact your dealer or service center. Operating Range The air conditioner is operable within the temperature ranges as listed below: For...
85264189991006 © SANYO 2007 Contents Page IMPORTANT!Please Read Before Starting .................................. 2 1. GENERAL .......................................................... 3 1-1. Tools Required for Installation (not supplied)1-2. Accessories Supplied with Unit1-3. Optional Copper Tubi...
4 1-5. Additional Materials Required for Installation 1. Refrigeration (armored) tape 2. Insulated staples or clamps for connecting wire (See local codes) 3. Putty 4. Refrigeration lubricant 5. Clamps or saddles to secure refrigerant tubing 2. Installation Site Selection 2-1. Indoor Unit AVOID: G di...
2-2. Outdoor Unit AVOID: G heat sources, exhaust fans, etc. (Fig. 4) G damp, humid or uneven locations. DO: G choose a place as cool as possible. G choose a place that is well ventilated. G allow enough room around the unit for air intake/ exhaust and possible maintenance. (Fig. 5a) G provide a soli...
6 (1) Recommended dimensions of the baffle plates D E C J H K G B I P Q A F N (2- 6.5 mm) 2- 1/4" (2- 6 mm) 2- 15/64" A B H C E F G G M L K I J D (4- 6.5 mm) 4- 1/4" Fig. 5f For Air Intake For Air Discharge Material to be used: Metal plate with corrosion protection treatment Plate thickn...
8 S et s crew o n ly for tra ns portatio n Fig. 6 Rear pa n el mark s Fig. 7 Left t u bi ng Ri g ht t u bi ng Dow n ward t u bi ng Ri g ht-rear t u bi ng (recomme n ded) Left-rear t u bi ng Fig. 8 3. How to Install the Indoor Unit 3-1. Remove the Rear Panel from the Unit (1) Remove and discard the s...
9 I n door s ide O u tdoor s ide Hole should be made at a slight downward slant to the outdoor side. N O T E Fig. 10 Pla s tic cover IN S IDE OUT S IDE Wall S li g ht a ng le PVC pipe (Locally p u rcha s ed) Fig. 12 PVC pipe (Locally p u rcha s ed) C u t at s li g ht a ng le Fig. 11 (4) Using a sabr...
11 3-5. Shape the Indoor Side Tubing (1) Arrangement of tubing by direction a) Right or left tubing Cut out the corner of the right/left frame with a hacksaw or the like. (Figs. 20 and 21) b) Right-rear or left-rear tubing In this case, the corner of the frame need not be cut. (2) To mount the indoo...
12 3-7. Recommended Wire Length and Diameter Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local electrical codes. Carefully observe these regulations when carrying out the installation. Table 5 lists recommended wire lengths and...
18 4. How to Install the Outdoor Unit First refer to Section 2. Installation Site Selection. 4-1. Wiring Instructions for the Outdoor Unit Regulations on wire size differ from locality to locality. For field wiring requirements, please refer to your local elec- trical codes. Make sure that the insta...
19 5. Refrigerant Tubing 5-1. Use of the Flaring Method Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts. 5-2...
23 How to Test Run the Air Conditioner After turning on power to the air conditioner, use the remote controller and follow the steps below to conduct the test run. (1) Set the remote controller in Test Run mode. (Fig. 59a) a) Press and hold the ION button. b) Then press and hold the 1HR TIMER button...
24 I Pump Down Pump down means collecting all refrigerant gas in thesystem back into the outdoor unit without losing any ofthe gas. Pump down is used when the unit is to bemoved or before servicing the refrigerant circuit. Pump Down Procedure Be sure to carry out pump down with the unit incooling mo...
25 7. Remote Control Unit Installation Position The remote control unit can be operated from either a non-fixed position or a wall-mounted position. To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places: G In direct sunlight G Behind a ...
26 8. Address Switch 8-1. Address Setting of the Remote Control Unit The address can be set in order to prevent interference between remote controllers when two Sanyo indoor units are installed near each other. The address is normally set to “A.” To set a different address, it is necessary to change...
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