Samsung CLP-300 XSG - Manuals
Samsung CLP-300 XSG – Manual in PDF format online.
Manuals:
Manual Samsung CLP-300 XSG
Summary
ELECTRONICS Samsung Electronics Co.,Ltd. June. 2006 Printed in Korea.VERSION NO. : 1.00 CODE : JC-0164 K * This service manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicableinternational and/or domestic law. * This service manual is als...
C o n t e n t s 1. Precautions 1.1 Safety Warning 1-1 1.2 Caution for safety 1-2 1.3 ESD Precautions 1-5 1.4 Super Capacitor or Lithium Battery Precautions 1-5 2. Product Specification 2.1 Product Overview 2-1 2.2 Specifications 2-2 2.3 Model Comparison Table 2- 7 3. System Overview 3.1 System Struc...
C o n t i n u e d 4.9 CRUM Overview 4-5 4.10 FW Upgrade 4-5 4.11 Initailize Flow 4-6 5. Disassembly and Reassembly 5.1 Precautions When Replacing Parts 5-2 5.2 Parts for Maintenance and Repair 5-3 5.3 Information Related in Disassembly and Assembly 5-5 5.4 Disassembly Procedure 5-10 6. Alignment and...
C o n t i n u e d 8. Exploded Views & Parts List 8.1 Main 8-2 8.2 Top Cover 8-3 8.3 Rear Cover 8-4 8.4 Front Cover 8-5 8.5 Main Driver 8-6 8.6 Main Frame 8-8 8.7 LSU Cover 8- 10 8.8 Fuser Unit 8-1 1 8.9 ELA-UNIT OPC DEV 8-1 2 8.10 ITB Unit 8-1 3 8.11 Casstte Unit 8-1 4 9. Block diagram 9.1 Block...
C o n t i n u e d 12. Reference Information 12.1 Tools for Troubleshooting 12-1 12.2 Acronyms and Abbreviations 12-2 12.3 Select a location for the printer 12-4 12.4 A4 ISO 19752 Standard Pattern 12-5
Samsung Electronics Service Manual Precautions 1-2 1.2 Caution for safety 1.2.1 Toxic material This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin...
Precautions Samsung Electronics Service Manual 1-3 1.2.3 Handling Precautions The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so co...
Samsung Electronics Service Manual Precautions 1-4 1.2.5 Disregarding this warning may cause bodily injury (1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cooldown before disassembly. (2) Do not...
Precautions Samsung Electronics Service Manual 1-5 1.3 ESD Precautions Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called“Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some fieldeffec...
Product Specifications Samsung Electronics Service Manual 2-1 2 2 2. Product Specifications 2.1 Product Overview Item(s) Pages Printed Part number Remark Black toner Approx. Initial : 1,500 pages * CLP-K300A cartridge Sales : 2,000 pages * Color toner Approx. Initial : 700 pages* CLP-C300A : Cyan ca...
Product Specifications Samsung Electronics Service Manual 2-5 2.2.4 Consumables CRU No. of CRUs 6 (C/M/Y/K toner, Imaging Unit, Waste toner container)K toner cartridge: CLP-K300AC toner cartridge: CLP-C300AM toner cartridge: CLP-M300AY toner cartridge: CLP-Y300AImaging unit : CLP-R300AWaste toner co...
Product Specifications Samsung Electronics Service Manual 2-7 2.3 Model Comparison Table
System Overview Samsung Electronics Service Manual 3-1 3 3 3. System Overview This chapter describes the functions and operating principles of the main components. 3.1 System Structure 3.1.1 Main Parts of System
Samsung Electronics Service Manual System Overview 3-2 Cassette Feeding Method : Cassette TypeFeeding Standard : Center LoadingFeeding Capacity : Cassette 150 Sheets(75g/ , 20lb Paper Standard) No Manual FeederPaper Detecting Sensor : Photo Sensor (Empty, Registration, Exit)Paper Size Sensor : None ...
System Overview Samsung Electronics Service Manual 3-3 3.1.2 EP Process - Structure of EP Process Charger Developer Laser Scanning Unit OPC ITB Unit Eraser Blade Blade Media Path P2: Image on Media P1: Image on OPC ~ Charger Developer Laser Scanning Unit OPC ITB Unit Eraser Blade Blade Media Path P2...
Samsung Electronics Service Manual System Overview 3-4 - System Outline Paper path Exit Fuser ITB OPC LSU Cassette Toner Cartridge Dev-Y Dev-Y Dev-M Dev-M Dev-C Dev-C Dev-K Dev-K Dev-Y Dev-M Dev-C Dev-K Charging Conductive Roller chargingRoller resistivity : ~ 10^5 ohm-cmApplied voltage : -1.1kVChar...
System Overview Samsung Electronics Service Manual 3-5 Exposing One polygon motor ( 6 facet )Single beam LD (1ea)LD wavelength : 785nmPolygon motor rpm : 23747.5LSU energy : 0.25uJ/cm^2OPC exposed potential : -50V 1. Exposing is implemented by laser striking on to OPC with uniform potential2. Laser ...
Samsung Electronics Service Manual System Overview 3-6 Transfer 2 Indirect transferTransfer voltage : 1 ~ 4.0kV (controllable)Roller diameter : 18.6mmRoller resistivity : ~ 10^7 ohm-cmBelt resistivity : 10^9 ~ 10^11 ohm-cmTransfer unit life : 50 K images 1. Color image formed on ITB is transferred o...
System Overview Samsung Electronics Service Manual 3-7 3.2 Main PBA Description 3.2.1 Main Controller PBA CN4 CN10 CN2 CN7 CN28 CN20 CN24 CN25 CN19 USB RJ45 CN8 CN20 CN24 CN16 CN19 CN15 CN13 CN5 DEVE_ HOME DEV_ SOL ITB_ CLUTCH PANEL SMPS COVER OPEN HVPS 5V SWITCH LSU DEVE& ITB REG& EMPTY REG...
Samsung Electronics Service Manual System Overview 3-12 2) System Memory Block Memory saves program and video data and print jobs received from host. Its volume is 64MB with network functionand 32MB without network function. It has no separate device for extension. SDRAM is used, driven at width of ...
Samsung Electronics Service Manual System Overview 3-14 3.2.4 SMPS(Switching Mode Power Supply) PBA SMPS is consisted of SMPS part which supplies DC power for driving system and AC Heat Control part which suppliespower to Fuser. Standard TYPE III is used. 1) DC Output Main Controller PBA, OP Panel, ...
Samsung Electronics Service Manual System Overview 3-16 1) Charger Voltage : Charger Function: voltage that charges OPC surface up to ?500V~ -800V. Output voltage: -1.0KV ~ -2.0KV DC 3% Error type: if the voltage fails to be output to Charger Roll, OPC surface will not be charged, and the toner on t...
System Overview Samsung Electronics Service Manual 3-17 3.3 CRUM In the case of Refill Toner Install 1) Perception of Refill Cartridge (when power is on or the cover is closed) End of Life / life span data initialization -> judge to be Refill CartridgeEnd of Life / life exhausted (simple refill) ...
Samsung Electronics Service Manual System Overview 3-18 CRUM Position Cap Agitator Washer Bottle Agitator Seal CRUM Coupling Cap- CRUM
System Overview Samsung Electronics Service Manual 3-19 3.4 General Description This chapter is the product specification for the CLP-300 Series. The CLP-300 Series is a Color Laser Printer. The CLP-300 Series series can be expanded to multi functional printer (MFP). CLP-300 Series is developed for ...
Samsung Electronics Service Manual System Overview 3-20 3.4.5 Interfaces The system supports the following standard interfaces: One USB port - USB v.2.0 compliant - Color-coded to meet WHQL requirements, connector must be Pantone 426C One 10/100 BaseT network connector - The printer supports an inte...
S/W Structure and Descriptions Samsung Electronics Service Manual 4-1 4 4 4. S/W Structure and Descriptions 4.1 Architecture The belt CRUM interface board is a transmission belt CRUM interface board of the photoelectric Dry Color LaserPrinter, mounted on the printer body, making it possible to physi...
Samsung Electronics Service Manual S/W Structure and Descriptions 4-2 4.4 Network Interface After polling is started, Status Monitor has to know when it stops the polling. For this reason, the NetworkPrinter Server should inform of completing job when the printing job is finished.When Status Monitor...
Samsung Electronics Service Manual S/W Structure and Descriptions 4-4 4.7 Alarm Shortage 4.8 Error status 1. Missing/Invalid Consumables Install Cyan (Magenta, Yellow, Black) TonerInstall Transfer BeltInvalid Cyan (Magenta, Yellow, Black) TonerInvalid Transfer Belt 2. Paper Empty/Mismatch Paper Empt...
S/W Structure and Descriptions Samsung Electronics Service Manual 4-5 4.9 CRUM Overview - Stands for “Customer Replaceable Unit Monitor” - EEPROM is used for CRUM Memory. - CRUM stores various information on consumables (including consumables’ life). - In CLP600, total five CRUM’s are used (four on ...
Samsung Electronics Service Manual S/W Structure and Descriptions 4-6 4.11 Initailize Flow
Disassembly and Reassembly Samsung Electronics Service Manual 5-1 5 5 5. Disassembly and Reassembly 5.1 Precautions When Replacing Parts page(5-2) 5.1.1 Precautions when assembling and disassembling page(5-2) 5.1.2 Precautions when handling PBA page(5-2) 5.2 Parts for Maintenance and Repair page(5-3...
Samsung Electronics Service Manual Disassembly and Reassembly 5-2 5.1.1 Precautions when assembling and disassembling * Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the...
Disassembly and Reassembly Samsung Electronics Service Manual 5-3 5.2 Parts for Maintenance and Repair 5.2.1 Replacement interval for parts with a limited life Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically. Th...
Samsung Electronics Service Manual Disassembly and Reassembly 5-4 5.2.2 Printer Cleaning A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure thatprint quality remains high and failure due to contamination of printing services is less likely to occ...
Disassembly and Reassembly Samsung Electronics Service Manual 5-5 1) Disassembly of the LSU unit There are no serviceable parts inside theLSU. Alignment of the mirrors is critical.Opening the LSU will allow dust into thelaser and significantly reduce print quality.It is very dangerous to operate or ...
Samsung Electronics Service Manual Disassembly and Reassembly 5-10 1. Open a Front-Cover and Remove the Imagine Unit. 2. Remove the ITB Unit 1) Pull out the unit toward out side of printer slightly.2) Lift up the unit gently.3) Pull out the unit gently. 3. Unscrew 2 screws on the Top Cover and then ...
Disassembly and Reassembly Samsung Electronics Service Manual 5-11 5. Remove the Left Cover. 1. Unscrew 4 screws on the Fuser after open the Rear Cover. 2. Push the Holder Shaft Fuser as shown in Picture. 3. Take out the Fuser Ass'y from Printer. 5.4.2 Fuser Ass’y
Samsung Electronics Service Manual Disassembly and Reassembly 5-14 1. Follow step 1 through step 4 in Cover Unit Disassembly 2. Remove the Main Board 3. Remove the SMPS 4. Unscrew 8 screws and then take out the Drive Ass’y. 5.4.7 Drive Ass’y 1. Open Rear Cover. 2. Pull back the hook, which holds the...
Alignment and Adjustmens Samsung Electronics Service Manual 6-1 6 6 6. Alignment and Adjustments This chapter describes some of the main service procedures including:Using the EDC mode; Clearing paper jam and test patterns.Much of this chapter is also included in the user's guide. 6.1. Control Panel...
Samsung Electronics Service Manual Alignment and Adjustmens 6-2 6.2 Function 6.2.1 KEY Function There are two keys present. The one is Stop key and the other is Black only key.If users input key value, the key input is transferred via GIP (General Input Port) and the operation to bedefined by key va...
Alignment and Adjustmens Samsung Electronics Service Manual 6-3 - Firmware downloads mode function Turn on the printer at the same time that the button is pressed.If all LEDs scroll, release the button and download the firmware ROM file via USB port Black only key input process : After the panel tas...
Samsung Electronics Service Manual Alignment and Adjustmens 6-4 LED behavior Status LED Black-only Toner-low Status (Green/Red) LED (CMYK)LEDs Green LED ON N/A N/A Ready to receive the data. Green LEDS N/A N/A Receiving the data from the host. LOWLY BLINK Green LED N/A N/A Printing the page. FAST BL...
Alignment and Adjustmens Samsung Electronics Service Manual 6-5 Assert Error LED OperationThe panel LED operation display the line number of assert error occurrence. Line number LED operation start & end All LEDs(Toner low LEDs, Status(Red) LED, Black only LED) turn ON for approximately 2 sec-on...
Alignment and Adjustmens Samsung Electronics Service Manual 6-7 3. Close the rear cover and then open the top cover. 4. Holding the inner cover open, carefully take the jammed paper out of the printer. The innercover will then close automatically. 5. Close the top cover. Make sure that it is securel...
Samsung Electronics Service Manual Alignment and Adjustmens 6-8 6.3.2 Tips for Avoiding Paper Jams By selecting the correct paper types, most paper jams can be avoided. • Follow the procedures Jam remove. Ensure that the adjustable guides are positioned correctly. • Do not overload the paper tray. •...
Alignment and Adjustmens Samsung Electronics Service Manual 6-9 6.4 Sample Pattern This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems. 6.4.1 Printing a Demo Page Print a demo page to make sure that...
Samsung Electronics Service Manual Alignment and Adjustmens 6-1 2 6.5 Periodic Defective Image If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller.Refer to the table below and check the condition of the appropriate roller. No Roller Period P...
Alignment and Adjustmens Samsung Electronics Service Manual 6-1 3 6.6 How to use EDC (Engine Diagnostic Control) Mode EDC Mode is feature that allows the engineer to check the condition of the print engine. It can check the operating condi-tion of the motors, sensors, solenoids and clutches, measure...
Samsung Electronics Service Manual Alignment and Adjustmens 6-1 4 6.6.3.1 Motor Test 6.6.3.2 Solenoid Test Item Discription Main Motor If motor lock signal is normal, “Successed” message will be displayed. When motor lock signal is abnormal, “failed” message will be displayed. When “Upper Level” is ...
Alignment and Adjustmens Samsung Electronics Service Manual 6-1 5 6.6.3.3 LSU/ Fuser Test Item Discription LSU Motor If LSU motor lock signal is normal, "Successed" message will be displayed. When LSU motor lock signal is abnormal , failed" message will be displayed. When Upper Level is ...
Alignment and Adjustmens Samsung Electronics Service Manual 6-1 9 6.7 Error Message When the printer experiences an error, the control panel will indicate an error message with the indicatorlights and the Smart Panel program window will display to show the printer’s status or errors. Find the lightp...
Troubleshooting Samsung Electronics Service Manual 7-1 7 7 7. Troubleshooting 7.1 Procedure of Checking the Symptoms Before attempting to repair the printer first obtain a detailed description of the problem from the customer. Power On Indicate "Red Lamp ON" Status LEDGreen OK? Print(test pa...
Samsung Electronics Service Manual Troubleshooting 7-2 7.2 Troubleshooting Checklist If the printer is not working properly, consult the following checklist. If the printer does not pass a step, follow the corresponding troubleshooting suggestions. Make sure that the Status LED onthe control panel g...
Troubleshooting Samsung Electronics Service Manual 7-3 7.3 Solving General Printing Problems For problems with the operation of your printer, refer to the table for suggested solutions.
Troubleshooting Samsung Electronics Service Manual 7-7 7.4 Solving Print Quality Problems Dirt inside of the printer or improper paper loading may reduce print quality. See the table below to troubleshoot problems. Light or faded print If a vertical white streak or faded area appears on the page: Th...
Samsung Electronics Service Manual Troubleshooting 7-8 Color or Blackbackground If the amount of background shading becomes unacceptable, the procedures below mayfix the problem. Change to lighter weight paper.heck the printer's environment; very dry (low humidity) or high humidity (higher than80% R...
Troubleshooting Samsung Electronics Service Manual 7-9 Page skew Ensure that the paper is loaded properly.Check the paper type and quality. Ensure that the paper or other material is loaded correctly and the guides are not tootight or too loose against the paper stack. Problem Solution AaBbCc AaBbCc...
Samsung Electronics Service Manual Troubleshooting 7-10 Loose toner Clean the inside of the printer.Check the paper type and quality. Install a new toner cartridge. If the problem persists, the printer may require repair. Contact a service representative. Problem Solution Character Voids Character v...
Troubleshooting Samsung Electronics Service Manual 7-11 7.5 Common Windows Problems "File in Use" message appears during installation. Exit all software applications. Remove all software from the StartUp Group,then restart Windows. Reinstall the printer driver. Problem Possible Cause and Sol...
Samsung Electronics Service Manual Troubleshooting 7-12 7.7 Common Linux Problems I can't change settings in the configuration tool. You need to have administrator privileges to be able to change global settings. Problem Possible Cause and Solution I am using the KDE desktop butthe configuration too...
Troubleshooting Samsung Electronics Service Manual 7-15 7.8 Major Problems Trouble shooting 7.8.1 Vertical Line and Band 7.8.2 Vertical White Line
Samsung Electronics Service Manual Troubleshooting 7-18 7.8.7 JAM 1 7.8.8 Multi-Feeding 7.8.9 Not function of the gear of the fuser due to melting away
Exploded Views & Parts List Samsung Electronics Service Manual 8-1 8 8 8.1 Main 8-2 8.2 Top Cover 8- 3 8.3 Rear Cover 8- 4 8.4 Front Cover 8- 5 8.5 Main Driver 8- 6 8.6 Main Frame 8- 9 8.7 LSU Cover 8- 10 8.8 Fuser Unit 8-1 1 8.9 ELA-UNIT OPC DEV 8- 1 2 8.10 ITB Unit 8- 13 8.11 Casstte Unit 8- 1...
Parts List Drawer# SEC-Code Description & Specification Location Service 8.1-1 JC97-02330A MEA UNIT-FRAME;CLP-300,SEC,WORLD,-,-,-,- Z4398 SA 8.1-2 JC63-00842A COVER-M-LEFT SIDE;CLP-300,ABS FR,T2.5,23 Z4399 SA 8.1-3 JC63-00847A COVER-M-DUMMY FRONT;CLP-300,ABS FR,T2.5, Z4400 SA 8.1-4 JC63-01102B S...
Block Diagram Samsung Electronics Service Manual 9-1 9 9 MA IN SM P S IT B JO IN T DEDE V E JO IN T LS U TE MP2 HV PS THER MI ST O R EXI T SEN RE G I FU S E R CO V E R S/ W TE MP1 BLD C DISP PA N E L PT L WAS T E S E N IN L E T& S W IT C H DR A W E R CON . 14 P 3P 3P 11 P 10 P 5P 2P 2P DE V _S O...
Connection Diagram Samsung Electronics Service Manual 10-1 10 10 10. Connection Diagram IT B JO INTNT DEDE V E JO IN T TH E R M IS T O R EX IT S E N S O R FU S E R B L D C PT L INL E T & S W IT C H DR A W E R CO N . 14 P 3P 12 P 10 P 2P 2P CT D F A N _ M A I N 16P 2P 22 P E-C o il Th e rmo s ta ...
Schematic Diagram Service Manual 11-1 This Document can not be used without Samsung’s authorization. Samsung Electronics 11. Schematic Diagrams 11.1 Main Board(1/15) Clock & Power On Reset A 3 11 3 Page 1 2 Index 6 7 8 05.06.03 INDEX F A 15 B CHORUSm(2) CHORUSm(1) HVPS, SMPS, COVER_OPEN 14 Scann...
Schematic Diagram Service Manual 11-14 This Document can not be used without Samsung’s authorization. Samsung Electronics Main Board(14/15) 2 ITB_CLUTCH DEVE & ITB JOINT 50V,10% 50V,10% 5 6 4 PICK UP DEV_SOL BLDC 1 4 2203-005249 2203-005249 5 50V,10% 50V,10% PTL CLP-300(N)/CLX-3160N(FN) R&D ...
Reference Information Samsung Electronics Service Manual 12-1 12 12 12. Reference Information This chapter contains the tools list, list of abbreviations used in this manual, and a guide to thelocation space required when installing the printer. A definition of tests pages and WirelessNetwork inform...
Samsung Electronics Service Manual Reference Information 12-2 12.2 Acronyms and Abbreviations The table below explains the abbreviations and acronyms used in this service manual. Where abbreviationsor acronyms are used in the text please refer to this table. ADC Analog-to-Digital-Conversion AP Acces...
Samsung Electronics Service Manual Reference Information 12-4 12.3 Select a location for the printer • Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram below) • Provide the proper environment : - A firm, level surface- Away from the direct airflow o...
Reference Information Samsung Electronics Service Manual 12-5 12.4 A4 ISO 19752 Standard Pattern This test page is reproduced at 70% of the normal A4 size
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