Page 3 - GENERAL SAFETY RULES; READ ALL INSTRUCTIONS
3 GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the applications and lim...
Page 5 - SPECIFIC SAFETY RULES
5 SPECIFIC SAFETY RULES NEVER hand hold a workpiece that is too small to be clamped. Keep hands clear of the cutting area. NEVER reach behind, under, or within three inches of the blade and its cutting path with your hands and fingers for any reason. NEVER reach to pick up a workpiece, a piece...
Page 6 - SYMBOLS
6 SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazard...
Page 7 - ELECTRICAL; DOUBLE INSULATION; ELECTRICAL CONNECTION; EXTENSION CORDS
7 ELECTRICAL DOUBLE INSULATION Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do...
Page 8 - GLOSSARY OF TERMS
8 GLOSSARY OF TERMS Push Blocks (jointer planers) Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator’s hands well away from the cutterhead. Push Blocks and Push Sticks (table saws) Devices used to feed the workpiece through the...
Page 9 - FEATURES; PRODUCT SPECIFICATIONS
9 FEATURES Fig. 1 PRODUCT SPECIFICATIONS Arbor ......................................................................... 5/8 in.Blade Diameter ......................................................7-1/4 in.No Load Speed .................................... 5,800 r/min. (RPM)Input ......................
Page 11 - SPINDLE LOCK BUTTON; TOOLS NEEDED
11 FEATURES SPINDLE LOCK BUTTON See Figure 3. The spindle lock button locks the spindle stopping the blade from rotating. Depress and hold the lock button while installing, changing, or removing blade. SWITCH TRIGGER See Figure 4. The saw will not start until you depress the switch lock with your th...
Page 12 - LOOSE PARTS LIST
12 LOOSE PARTS LIST Fig. 6 WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious personal injury. The following items are included with your compound miter saw: WORK CLAMP DUST BAG BLADE WRENCH AAA BATTERIES REAR BRACKET/ CARRYING HANDLE MITER SAW BLADE...
Page 13 - ASSEMBLY; UNPACKING
13 ASSEMBLY WARNING: Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury. WARNING: Do not start the compound miter saw without checking for interference between the blade and the miter fence. Damage cou...
Page 14 - MOUNTING HOLES
14 ASSEMBLY WARNING: Always make sure the compound miter saw is securely mounted to a workbench or an approved workstand. Fail-ure to heed this warning can result in serious personal injury. MOUNTING HOLES See Figure 8. If not using a stand, the saw should be mounted to a firm supporting surface suc...
Page 15 - DUST BAG
15 ASSEMBLY Using the wrench provided, loosen and remove the blade bolt. NOTE: The blade bolt has left hand threads. Turn blade bolt clockwise to loosen. Remove outer blade washer. Do not remove inner blade washer. Wipe a drop of oil onto inner blade washer and outer blade washer where they co...
Page 16 - WORK CLAMP; INSTALLING BATTERIES IN LASER
16 ASSEMBLY WORK CLAMP See Figure 12. The work clamp provides greater control by clamping the workpiece to the fence or the table. It also prevents the workpiece from creeping toward the saw blade. This is very helpful when cutting compound miters.Depending on the cutting operation and the size of t...
Page 17 - ALIGNING THE LASER GUIDE LINE
17 ASSEMBLY DANGER: Laser radiation. Avoid direct eye contact with light source. WARNING: Use of controls or adjustments or performance of pro-cedures other than those specified herein may result in hazardous radiation exposure. ALIGNING THE LASER GUIDE LINE See Figures 13 and 14. Lock out the switc...
Page 18 - SQUARING THE BLADE TO THE FENCE
18 ASSEMBLY NOTE: Many of the illustrations in this manual show only portions of the compound miter saw. This is intentional so that we can clearly show points being made in the illustra-tions. Never operate the saw without all guards securely in place and in good operating condition. SQUARING THE B...
Page 19 - SQUARING THE BLADE TO THE MITER TABLE
MITER TABLE SQUARE BEVEL LOCK KNOB MITER FENCE BLADE 19 ASSEMBLY SCALE INDICATOR MITER SCALE INDICATOR SCREW BEVEL SCALE SQUARING THE BLADE TO THE MITER TABLE See Figures 19 - 22. Unplug the saw. Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position....
Page 20 - OPERATION; APPLICATIONS; TO CROSS CUT
20 OPERATION WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury. WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects bein...
Page 21 - TO BEVEL CUT
21 OPERATION NOTE: You can quickly locate 0°, 15°, 22-1/2°, 31.62° and 45° left or right as you rotate the control arm. The miter table will seat itself in one of the detent index points, located in base. Lock the miter lock. Place the workpiece flat on the miter table with one edge securely aga...
Page 22 - TO COMPOUND MITER CUT
22 OPERATION Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the b...
Page 23 - TO SUPPORT LONG WORKPIECES
23 0 OPERATION Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the...
Page 24 - CUTTING COMPOUND MITERS
24 OPERATION 4 PITCH OF SIDE NUMBER OF SIDES 0° 6 M- 45.00°B- 0.00° 5° 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90° 5 7 8 9 10 M- 36.00°B- 0.00° M- 30.00°B- 0.00° M- 25.71°B- 0.00° M- 22.50°B- 0.00° M- 20.00°B- 0.00° M- 18.00°B- 0.00° Each B (Bevel) and M (Miter) Setting is Gi...
Page 25 - CUTTING CROWN MOLDING
25 OPERATION When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one angle changes the other angle as well.Keep in mind that the angles for crown molding are very precise and difficult to set. Since it is very easy for these angles to ...
Page 26 - CUTTING WARPED MATERIAL
26 OPERATION WARNING: To avoid a kickback and to avoid serious personal injury, never position the concave edge of bowed or warped material against the fence. Bevel Angle Type of Cut Setting Left side, inside corner 1. Top edge of molding against fence2. Miter table set right 31.62°3. Save left end ...
Page 27 - ADJUSTMENTS; PIVOT ADJUSTMENTS
27 ADJUSTMENTS WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury. The compound miter saw has been adjusted at the factory for making very accurate cuts. However, some of the component...
Page 28 - TO ADJUST THE LASER GUIDE
28 ADJUSTMENTS DANGER: Laser radiation. Avoid direct eye contact with light source. WARNING: Use of controls or adjustments or performance of pro-cedures other than those specified herein may result in hazardous radiation exposure. TO ADJUST THE LASER GUIDE See Figures 34 - 36. Set miter and bevel...
Page 29 - TO ADJUST THE MITER LOCK LEVER
29 ADJUSTMENTS TO ADJUST THE MITER LOCK LEVER See Figure 37. Prior to squaring the saw blade to the fence, check and adjust the miter lock lever, if needed. In the “locked” position, the action of fully locking the miter lock lever should feel tight and secure. Considerable effort should be required...
Page 30 - MAINTENANCE; GENERAL MAINTENANCE
30 MAINTENANCE WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your ey...
Page 32 - OPERATOR’S MANUAL; • SERVICE; • MODEL NUMBER; CALIFORNIA PROPOSITION 65; Wash hands after handling.
99000027812-3-12 (REV:03) OPERATOR’S MANUAL 7-1/4 in. Compound Miter Saw TS1142L - Double Insulated • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Authorized Service Center. Be sure to provide all pertinent facts whe...