Ryobi DP102L- Manuals

6 7 SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-tion of these symbols will allow you to operate the tool better and safer. Read The Operator’s Manual Safety Alert No Hands Symbol SYMBOL NAME DESIGNATION/EXPLANATION Volt...

6 7 SYMBOLS SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servic- ing, use only identical replacement parts. WARNING: SAVE ...

8 9 SPEED AND WIRING The no-load speed of this tool is approximately 3,050 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a pow...

8 9 GLOSSARY OF TERMS Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Push Blocks and Push Sticks Devic...

10 11 FEATURES Fig. 2 Spindle Travel .........................................................2-3/8 in.Table Size ........................................... 9-1/4 in. x 8-3/16 in.Table Movement ............................... 45° bevel, 360° swivelOverall Height .......................................

10 11 FEATURES KNOW YOUR DRILL PRESS See Figure 2. Before attempting to use this product, familiarize yourself with all operating features and safety rules. BEVEL SCALE The bevel scale indicates the degree the table is tilted. CHUCK Your drill press features a standard three-jaw type chuck with a se...

12 13 LOOSE PARTS Fig. 4 The following items are included with the drill press: Head Assembly .................................................................1Column Assembly .............................................................1Table Assembly ..................................................

12 13 UNPACKING This product requires assembly. n Carefully remove the tool and any accessories from the box. Place it on a level work surface. NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. n Inspect the tool carefully to make sure no b...

14 15 ASSEMBLY INSTALLING TABLE ASSEMBLY See Figures 6 - 8. � n Loosen the set screw in the column collar. Remove the column collar and gear rack from the column and set aside. n Locate the worm gear and feed the D-shaft through the hole in the table assembly. n Install table adjustment handle over ...

14 15 ASSEMBLY Fig. 9 Fig. 11 SCRAP WOOD CHUCK HEAD ASSEMBLY SPINDLE HEAD ASSEMBLY INSTALLING CHUCK, HEAD ASSEMBLY, AND FEED HANDLES See Figures 9 - 11. n Place the head assembly upside down on a level, flat surface. n Position chuck on spindle. Chuck should be fully opened to avoid damaging jaws. n...

16 17 ASSEMBLY Fig. 13 MOUNTING BOLTS Fig. 14 INSTALLING/CHANGING LASER BATTERIES See Figure 13. n Lift head assembly cover from front to open. n Remove cover from battery compartment and install two AA batteries according to the polarity indicated in the compartment. n Reinstall the battery compart...

16 17 CHECKING/ADJUSTING LASER ALIGNMENT See Figure 15. Check the laser alignment to ensure the intersection of the laser lines is precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knobs located on opposite side...

18 19 OPERATION WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is suf-ficient to inflict serious injury. WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result...

18 19 OPERATION SELF-EJECTING CHUCK KEY See Figure 17. The self-ejecting chuck key ensures the chuck key is removed from the chuck before the drill press is turned on.In order to loosen or tighten the chuck using the chuck key, push the key into the key hole located on the chuck. Rotate the key cloc...

20 21 OPERATION DRILLING See Figure 20. n Using the vise provided or similar clamping device, secure the workpiece to the worktable. To protect the top surface of the workpiece, use a piece of scrap wood between the vise and the workpiece. n Select the proper drill bit based on the hole size desired...

20 21 ADJUSTMENTS WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury. ADJUSTING TABLE HEIGHT See Figure 21. n Hold the table with one hand and loosen the table lock handle. n Rotate th...

22 23 CHANGING SPEEDS See Figure 24. The spindle speed is determined by the location of the belt on the pulleys inside the head assembly. The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drill-ing operation. To change the pul...

22 23 MAINTENANCE WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also w...

24 25 TROUBLESHOOTING Problem Possible Cause Solution Noisy operation Incorrect belt tensionDry spindleLoose spindle pulley or motor pulley Adjust belt tension.Lubricate spindle.Tighten set screws in pulleys. Bit burns or smokes Incorrect speed Chips not coming out of hole Dull bitFeeding too slowNo...

26 OPERATOR’S MANUAL 10 in. DRILL PRESS DP102L ONE WORLD TECHNOLOGIES, INC. 1428 Pearman Dairy Road Anderson, SC 29625 Tel.:1-800-525-2579 www.ryobitools.com 983000-641 12-21-05 (REV:01) • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply con...

6 7 SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-tion of these symbols will allow you to operate the tool better and safer. Read The Operator’s Manual Safety Alert No Hands Symbol SYMBOL NAME DESIGNATION/EXPLANATION Volt...

6 7 SYMBOLS SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servic- ing, use only identical replacement parts. WARNING: SAVE ...

8 9 SPEED AND WIRING The no-load speed of this tool is approximately 3,050 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a pow...

8 9 GLOSSARY OF TERMS Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Push Blocks and Push Sticks Devic...

10 11 FEATURES Fig. 2 Spindle Travel .........................................................2-3/8 in.Table Size ........................................... 9-1/4 in. x 8-3/16 in.Table Movement ............................... 45° bevel, 360° swivelOverall Height .......................................

10 11 FEATURES KNOW YOUR DRILL PRESS See Figure 2. Before attempting to use this product, familiarize yourself with all operating features and safety rules. BEVEL SCALE The bevel scale indicates the degree the table is tilted. CHUCK Your drill press features a standard three-jaw type chuck with a se...

12 13 LOOSE PARTS Fig. 4 The following items are included with the drill press: Head Assembly .................................................................1Column Assembly .............................................................1Table Assembly ..................................................

12 13 UNPACKING This product requires assembly. n Carefully remove the tool and any accessories from the box. Place it on a level work surface. NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. n Inspect the tool carefully to make sure no b...

14 15 ASSEMBLY INSTALLING TABLE ASSEMBLY See Figures 6 - 8. � n Loosen the set screw in the column collar. Remove the column collar and gear rack from the column and set aside. n Locate the worm gear and feed the D-shaft through the hole in the table assembly. n Install table adjustment handle over ...

14 15 ASSEMBLY Fig. 9 Fig. 11 SCRAP WOOD CHUCK HEAD ASSEMBLY SPINDLE HEAD ASSEMBLY INSTALLING CHUCK, HEAD ASSEMBLY, AND FEED HANDLES See Figures 9 - 11. n Place the head assembly upside down on a level, flat surface. n Position chuck on spindle. Chuck should be fully opened to avoid damaging jaws. n...

16 17 ASSEMBLY Fig. 13 MOUNTING BOLTS Fig. 14 INSTALLING/CHANGING LASER BATTERIES See Figure 13. n Lift head assembly cover from front to open. n Remove cover from battery compartment and install two AA batteries according to the polarity indicated in the compartment. n Reinstall the battery compart...

16 17 CHECKING/ADJUSTING LASER ALIGNMENT See Figure 15. Check the laser alignment to ensure the intersection of the laser lines is precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knobs located on opposite side...

18 19 OPERATION WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is suf-ficient to inflict serious injury. WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result...

18 19 OPERATION SELF-EJECTING CHUCK KEY See Figure 17. The self-ejecting chuck key ensures the chuck key is removed from the chuck before the drill press is turned on.In order to loosen or tighten the chuck using the chuck key, push the key into the key hole located on the chuck. Rotate the key cloc...

20 21 OPERATION DRILLING See Figure 20. n Using the vise provided or similar clamping device, secure the workpiece to the worktable. To protect the top surface of the workpiece, use a piece of scrap wood between the vise and the workpiece. n Select the proper drill bit based on the hole size desired...

20 21 ADJUSTMENTS WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury. ADJUSTING TABLE HEIGHT See Figure 21. n Hold the table with one hand and loosen the table lock handle. n Rotate th...

22 23 CHANGING SPEEDS See Figure 24. The spindle speed is determined by the location of the belt on the pulleys inside the head assembly. The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drill-ing operation. To change the pul...

22 23 MAINTENANCE WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also w...

24 25 TROUBLESHOOTING Problem Possible Cause Solution Noisy operation Incorrect belt tensionDry spindleLoose spindle pulley or motor pulley Adjust belt tension.Lubricate spindle.Tighten set screws in pulleys. Bit burns or smokes Incorrect speed Chips not coming out of hole Dull bitFeeding too slowNo...

26 OPERATOR’S MANUAL 10 in. DRILL PRESS DP102L ONE WORLD TECHNOLOGIES, INC. 1428 Pearman Dairy Road Anderson, SC 29625 Tel.:1-800-525-2579 www.ryobitools.com 983000-641 12-21-05 (REV:01) • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply con...