Page 2 - SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS; SAFETY RULES
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manualand on the machine before starting. • Only allow responsible adults, who are familiar with theinstructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up...
Page 3 - Safe Operation Practices for Ride-On Mowers; In order to prevent acciden-; WARNING
3 • Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing. • Never carry children. They ma...
Page 4 - PRODUCT SPECIFICATIONS; CONGRATULATIONS; the best possible dependability and performance.; CUSTOMER RESPONSIBILITIES; Read and observe the safety rules.; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: 0 – 5.8REVERSE: 0 – 2....
Page 5 - UNASSEMBLED PARTS; Springs; Steering; Steering Sleeve
5 UNASSEMBLED PARTS Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Keys Steering Wheel Insert Mower (2) Front Link Assemblies Gauge Wheel (4) Retainer Springs (single loop) (3) Retainer Springs (double loop) (2) Hex Bolts 3/8-16 x 1 (2) Washers 17/32 x 7/8 x 1...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; Remove mower and packing materials.; HOW TO SET UP YOUR TRACTOR; Lift hood to raised position.
6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. Toensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper ti...
Page 8 - Be sure bracket tabs are positioned in tab holes in; Lower mower linkage with attachment lift control.
8 ASSEMBLY NOSEROLLER “ A ”BRACKETT A B WASHER T A BHOLE LOCK NUT “ B ”BRACKETT A B FIG. 5 HEXB O L T TO ATTACH NOSE ROLLER (See Fig. 5) • Position brackets, 17/32 x 7/8 x 16 gauge washers, andnose roller between deck mounting brackets as shown.Be sure to position brackets on correct side, as shown....
Page 9 - CHECKLIST; CHECK TIRE PRESSURE
9 ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Bat...
Page 10 - OPERATION
10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ...
Page 11 - KNOW YOUR TRACTOR; AMMETER
11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference. HEIGHTADJUSTMENTK N O B MOTIONC O N...
Page 12 - HOW TO USE YOUR TRACTOR
12 OPERATION HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensingswitch. When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine.• Depress clutch/brake pedal i...
Page 13 - NOTE; TO OPERATE ON HILLS
13 OPERATION TO OPERATE MOWER (See Figs. 7 and 8) Your tractor is equipped with an operator presence sensingswitch. Any attempt by the operator to leave the seat withthe engine running and the attachment clutch engaged willshut off the engine.• Select desired height of cut. • Lower mower with attach...
Page 14 - ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
14 OPERATION ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleadedgasoline with a minimum of 87 octane. (Use of leadedgasoline will increase carbon and lead oxide depositsand reduce valve life). Do not mix oil with gasoline.Purchase fuel in quantities that can be used within 30days to as...
Page 15 - PURGE TRANSMISSION; During this procedure there will be no movement of; MOWING TIPS; The left hand side of mower should be used for trimming.; Always operate engine at full throttle when mowing
15 OPERATION FIG. 12 PURGE TRANSMISSION CAUTION: Never engage or disengagefreewheel lever while the engine isrunning. To ensure proper operation and performance, it is recom-mended that the transmission be purged before operatingtractor for the first time. This procedure will remove anytrapped air i...
Page 16 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; Check engine oil level.; LUBRICATION CHART
16 BE FO RE E AC H US E T RAC T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals ...
Page 17 - TRACTOR; BRAKE OPERATION; BATTERY
17 CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte-nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance athigh speed in highest gear, then brake must be adjusted.(See “TO ADJUST BRAKE” in the Service and Adjustmentssection of th...
Page 18 - TRANSAXLE COOLING; ENGINE; LUBRICATION
18 CUSTOMER RESPONSIBILITIES TRANSAXLE COOLING The fan and cooling fins of transmission should be keptclean to assure proper cooling. Do not attempt to clean fan or transmission while engine isrunning or while the transmission is hot. To prevent possibledamage to seals, no not use high pressure wate...
Page 19 - MUFFLER; CLEANING; Protect painted surfaces with automotive type wax.; ENGINE OIL FILTER; Remove knobs and cover.
19 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug typ...
Page 20 - SERVICE AND ADJUSTMENTS; Depress clutch/brake pedal fully and set parking brake.; TO LEVEL MOWER HOUSING; TO INSTALL MOWER
20 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:• Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. • Make sure t...
Page 21 - Each full turn of nut “G” will change dim. “F” by; TO REPLACE MOWER DRIVE BELT; Park tractor on a level surface. Engage parking brake.
21 SERVICE AND ADJUSTMENTS FIG. 23 FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) I M P O R T A N T : D E C K M U S T B E L E V E L S I D E - T O - S I D E . I F T H E F O L L O W I N G F R O N T - T O - B A C K A D J U S T M E N T I SNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WIL...
Page 23 - TRANSMISSION REMOVAL/REPLACEMENT; TO ADJUST STEERING WHEEL ALIGNMENT
23 SERVICE AND ADJUSTMENTS V-IDLER AS VIEWED FROM BOTTOM TRACTOR V-BELT DRIVE SCHEMATIC VIEWED FROM L.H. SIDE OF TRACTOR ENGINEPULLEY BELTKEEPER BELTTWISTS BELTKEEPER ENGINEPULLEY CLUTCHINGFLAT IDLER V-IDLER ABOVE BELTKEEPER BELTKEEPER TRANSAXLEPULLEY F A NIDLER FIG. 27 CLUTCH-ING IDLER TO ADJUST MO...
Page 24 - TO REMOVE WHEEL FOR REPAIRS
24 FIG. 32 L.H. PANELB O L T “POSITIVE” (+) “NEGATIVE” (-) TO START ENGINE WITH A WEAK BATTERY(See Fig. 32) CAUTION: Lead-acid batteries generateexplosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries. JAM NUTS ADJUSTMENTSLEEVES ...
Page 25 - TO REPLACE HEADLIGHT BULB; Pull bulb holder out of the hole in the backside of the grill.; INTERLOCKS AND RELAYS; Close terminal access doors.; Retighten jam nut against spring bushing.; Unsnap headlight wire connector.
25 TERMINALGUARD TERMINALACCESSD O O R FIG. 33 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or ...
Page 26 - Replace air cleaner cover assembly and tighten knob.; TO ADJUST CARBURETOR
26 SERVICE AND ADJUSTMENTS CLAMP SCREW FIG. 37 FIG. 36 SWIVEL CLAMPSCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE(See Fig. 36) The throttle control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable. If adjustment isnec...
Page 27 - STORAGE; Fully charge the battery for storage.; FUEL SYSTEM; Use fresh fuel next season.; ENGINE OIL; OTHER; Do not store gasoline from one season to another.
27 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 28 - TROUBLESHOOTING POINTS; PROBLEM
28 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 30 - SERVICE NOTES
Page 31 - SCHEMATIC
31 TRACTOR - - MODEL NUMBER PRGT22H50A SCHEMATIC BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING ...
Page 32 - REPAIR PARTS; ELECTRICAL
32 30 33 24 42 43 40 26 28 25 50 29 27 27 41 16 12 12 11 10 8 2 1 27 D.C . A MP ER ES 45 81 52 22 21 79 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A ELECTRICAL
Page 33 - KEY
33 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A ELECTRICAL 1 144926 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 11 150109 Holdown Battery Front Mount 12 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push-In 21 166184 Ha...
Page 34 - CHASSIS AND ENCLOSURES
34 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A CHASSIS AND ENCLOSURES 31 68 146 43 34 20 21 84 47 24 39 17 86 4 2 19 20 16 17 56 21 47 17 28 91 1 143 36 36 50 42 17 17 17 21 21 44 23 106 8 68 17 90 17 6 7 7 7 30 45 70 60 17 63 99 100 17 98 101 102 103 68 35 15 130 5 140 141 14 18 130 130 47 37 ...
Page 36 - GROUND DRIVE
36 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A GROUND DRIVE 9 117 50 6 15 48 53 55 52 54 65 66 3 69 7 33 51 34 35 37 38 40 41 42 68 46 36 37 38 64 48 47 39 67 5 56 29 72 72 89 76 73 77 70 71 74 89 76 99 98 94 73 96 101 100 112 89 72 72 22 23 99 91 90 88 87 86 85 84 80 79 81 82 81 83 72 67 92 93...
Page 38 - STEERING ASSEMBLY
38 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A STEERING ASSEMBLY 8 6 29 28 23 31 41 22 21 20 44 1 45 14 25 34 33 32 6 27 42 27 6 19 1514 35 18 16 9 8 7 2 6 6 4 14 15 14 14 15 9 3 8 7 3 6 6 5 13 13 7 8 14 15 14 14 36 38,40 37,39 17 14 26 12 10 11
Page 42 - SEAT ASSEMBLY; Seat
42 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A SEAT ASSEMBLY 1 173818 Seat 2 140551 Bracket, Pivot Seat 3 140675 Strap, Fender Asm. 4 127018X Bolt, Shoulder 5/16-18 x .62 5 145006 Clip, Push-In Hinged 6 73800600 Nut, Crownlock 3/8-16 7 124181X Spring, Seat Cprsn. 8 171877 Bolt 5/16-18 UNC x 3/4...
Page 43 - LIFT ASSEMBLY
43 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 121006X Rod Asm., Lever 2 159187 Shaft Asm., Lift Vgt 3 159189 Lever Asm., Lift Rh 4 12000022 E-Ring Truarc #5133-87 5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 6 71110624 Bolt,...
Page 44 - MOWER DECK
44 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A MOWER DECK 55 46 27 39 45 44 43 45 44 51 45 56 48 48 45 53 52 38 50 48 49 63 47 45 27 28 27 31 30 30 32 33 45 27 31 40 32 66 37 33 65 5 6 6 7 54 34 35 36 42 99 113 26 45 15 14 16 13 11 10 9 8 2 19 20 2 19 21 22 18 17 23 1 45 62 104 106 107 105 108 ...
Page 46 - DECALS; Decal
46 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50A DECALS 23 1 3 9 14 4 23 10 19 6 16 17 11 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 164095 Decal, Dash 2 170852 Decal, Engine 3 176272 Decal, Hood, RH 4 176273 Decal, Hood, LH 6 170563 Decal, Warning 9 172740 Decal 10 157140 Decal,...
Page 50 - LIMITED WARRANTY
50 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 51 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
51 15 MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ), never a...
Page 52 - necessary during the life of your unit.; FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase....