Page 2 - SAFETY RULES; Safe Operation Practices for Ride-On Mowers; WARNING
2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all...
Page 3 - SAFE HANDLING OF GASOLINE
3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Ne...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 6-9 OPERATION ..........
Page 5 - UNASSEMBLED PARTS; Slope Sheet
5 UNASSEMBLED PARTS (2) Keys Slope Sheet Keys Mower (1) Wheel (5) Large Retainer Springs - 7/16 (2) Smaller Retainer Springs - 5/16 (1) Locknut 3/8-16 (1) Oil Drain Tube For Future Use (1) Shoulder Bolt Mower Front Wheel (1) Anti-Sway Bar (1) 3/4 O.D. Washers (1) 1-1/4 O.D. Washer (5) 1-3/16 O.D. Wa...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; BEFORE REMOVING TRACTOR FROM; TO ROLL TRACTOR OFF SKID (See Op er a tion; SET PARKING BRAKE LEVER AND LOWER AT-; CAUTION: Lift lever is spring loaded. Have a
6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper ...
Page 7 - TURN STEERING WHEEL LEFT AND POSITION
7 ASSEMBLY 3. TURN STEERING WHEEL LEFT AND POSITION MOWER (See Fig. 6) • Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield (Q) to the right. TRANSAXLE 02965 FRONT BACK ENGINE Q. DEFLECTOR SHIELD Q Fig. 6 90° END INTEGRATED WASHER E...
Page 8 - NOTE
8 ASSEMBLY 6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 12) • Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B). • Repeat on opposite side of tractor. B D A A. MOWER SIDE SUSPENSION ARMS B...
Page 9 - CHECK TIRE PRESSURE; INSTALL BELT ON ENGINE CLUTCH PULLEY (M); IMPORTANT; MOWER DRIVE BELT INSTALLATION; CHECKLIST
9 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be proper...
Page 10 - OPERATION
10 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW E...
Page 11 - KNOW YOUR TRACTOR; POSITION
11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Fig. 16 Our tractors conform to ...
Page 12 - vision safety mask worn over spectacles.; HOW TO USE YOUR TRACTOR; parking brake before leav ing the op er a-; TO MOVE FORWARD AND BACKWARD
12 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide...
Page 13 - TO ADJUST MOWER CUTTING HEIGHT; CAUTION: Do not operate the mower; TO STOP MOWER BLADES
13 OPERATION A T Fig. 20 Fig. 22 Fig. 21 TO ADJUST MOWER CUTTING HEIGHT (See Fig. 21) The position of the attachment lift lever (A) determines the cutting height. • Put attachment lift lever in desired cutting height slot.• Slide pointer tab (T) to desired cutting height as a reminder for next time ...
Page 14 - TOWING CARTS AND OTHER AT TACH MENTS; SERVICE REMINDER/HOUR METER; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL; TO OPERATE ON HILLS
14 OPERATION TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and caus...
Page 15 - PURGE TRANSMISSION
15 OPERATION CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F (0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP ENSURE GOOD COLD WEATHER START ING. TO START ENGINE (See Fig. 16) When starting...
Page 16 - MOWING TIPS; Always operate engine at full throttle when mow-
16 OPERATION MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for t...
Page 17 - MAINTENANCE; LUBRICATION CHART; GENERAL RECOMMENDATIONS; BEFORE EACH USE
17 MAINTENANCE T RAC T 0 R 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. E N G I N E 3 2 2 2 2 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with mai...
Page 18 - TRACTOR; BLADE CARE
18 MAINTENANCE TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in...
Page 19 - ENGINE
19 MAINTENANCE ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20 0 30 40 80 100 -30 -20 0 20 30 40 F C 32 -10 10 60 5W-30 SAE 30 ...
Page 20 - CLEANING; Avoid all pinch points and
20 MAINTENANCE DECK WASHOUT PORT (See Fig. 32) Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use. 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to rea...
Page 21 - SERVICE AND ADJUSTMENTS; TO IN STALL MOWER
21 SERVICE AND ADJUSTMENTS E A M F B K C C S H D D L TO REMOVE MOWER (See Fig. 33) • Place attachment clutch in “DIS EN GAGED” position. • Lower attachment lift lever to its lowest position. • Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is spring loaded. Have a ti...
Page 22 - TO LEVEL MOWER; your hands with gloves and/or wrap
22 SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 37 & 38) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position....
Page 23 - TO REPLACE MOTION DRIVE BELT; TO CHECK BRAKE
23 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 39) Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.BELT REMOVAL -1. Remove mower (See “TO REMOVE MOWER” section in this manual). NOT...
Page 24 - TO START ENGINE WITH A WEAK BATTERY
24 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 42) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the en...
Page 25 - TRANSMISSION
25 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may ...
Page 26 - STORAGE; WARNING: Never store the trac tor with; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 27 - TROUBLESHOOTING
27 PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean...
Page 29 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
29 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
Page 30 - LIMITED WARRANTY
30 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, ...