Poulan PRO 190785 - Manuals

6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. (2) 1/2" wrenches Pliers (1) 9/16" wrench Tire pressure gauge Utility knife When right or left hand is mentioned in this man ual, it means when you are in the operating po...

7 ASSEMBLY TO R O L L T R AC TO R O F F S K I D ( S e e Op er a tion section for location and function of con trols) • Press lift lever plunger and raise attachment lift lever to its highest po si tion. • Release parking brake by depressing clutch/brake ped al. • Place gearshift lever in neutral (N)...

8 ASSEMBLY ✓ CHE CKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE BEST PER FORM ANCE AND SATISFACTION FROM THIS QUAL ITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carto...

9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORW...

10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...

11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op-erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spe...

12 OPERATION TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle control lever to ...

13 OPERATION MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing per- for mance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used fo...

14 MAINTENANCE BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN D...

15 MAINTENANCE BLADE REMOVAL (See Fig. 8) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and fl at washer se cur ing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE...

16 MAINTENANCE ENGINE LUBRICATION Only use high quality detergent oil rated with API service classifi cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20 0 30 40 80 100 -30 ...

17 MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. AIR FILTER Your engine will not run properly using a dirty air fi lter. Service air cle...

18 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP...

19 SERVICE AND ADJUSTMENTS 00598 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower. S...

21 FIG. 20 TO A D J U S T S T E E R I N G W H E E L A L I G N - MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. TO REPLACE MOTION DRIVE BEL...

22 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood.• Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may c...

23 TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 25) • Raise hood.• Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. 02778 FIG. 25 HEADLIGHTWIRECONNECTOR HOOD SERVICE AND ADJUSTMENTS ENG...

24 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...

25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...

27 TRACTOR - - MODEL NUMBER PO15538B SCHEMATIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CL...

28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 48 16 16 22 21 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B ELECTRICAL 52

30 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B CHASSIS 209 2 35 209 26 35 209 26 33 10 34 1 208 11 208 13 24 26 25 26 25 209 31 24 30 209 8 209 6 16 9 15 209 209 5 5 145 37 37 18 206 205 205 38 38 17 28 166 39 Chassis-Elite_Basic_LT_5 29 212

32 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B DRIVE 29 28 112 14 41 38 39 57 120 74 75 78 76 77 25 26 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 263 263 1 15 96 26 79 16 66 27 51 48 151 202 49 47 50 1...

34 44 51 54 5 9 5 7 7 9 4 3 32 43 95 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 68 15 15 15 29 29 82 88 71 17 29 43 91 steering_pl.lt_46 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B STEERING

37 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B SEAT KEY PART NO. NO. DESCRIPTION 1 175389 Seat2 140551 Bracket Seat Pivot 3 71110616 Bolt Hex 3/8 - 16 x 14 19131610 Washer 13/32 x 1 x10 Ga.5 145006 Clip Push-In Hinged6 73800600 Nut Lock Hex w/Ins 3/8 - 167 124181X Spring Seat Cprsn 2 250 Blk Zi8 ...

38 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B DECALS KEY PART NO. NO. DESCRIPTION 1 181251 Decal, Clutch/Brake Eng/Fr2 189806 Decal, Replacement 3 184769 Decal, Engine HP4 170563 Decal Warning5 188979 Decal, SDPNL6 157140 Decal, Fender Danger English7 158168 Decal Ins Str Wh9 158166 Decal Fender...

39 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 3132 3132 19 19 13 13 13 13 lift-rh.1piece_3 1 159461 Wire Asm Inner/Sprg w/plunger2 159476 Shaft Asm Lift RH 3 188822 Pin Groove 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 x 1...

40 REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B MOWER DECK 19 86 38 42 2 15 14 13 11 10 98 1 21 2 96 97 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 45 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 110 54 148 38_deck-manual_2 185 67 158 42_clu tch_mod...

42 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, w...

43 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater...