Poulan PRO 187581 - Manuals

5 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert Steering Boot Steering Wheel Adapter (1) Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Keys (1) Lock Washer 1/2 Steering Extension Shaft (1) Large Flat Washer (1) Oil Drain Tube For Future Use (1) Hex Bolt 1/4-28 x 1-1/4 ...

6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. (2) 1/2" wrenches Pliers (1) 9/16" wrench Tire pressure gauge Utility knife When right or left hand is mentioned in this man ual, it means when you are in the operating po...

7 ASSEMBLY TO R O L L T R AC TO R O F F S K I D ( S e e Op er a tion section for location and function of con trols) • Press lift lever plunger and raise attachment lift lever to its highest po si tion. • Release parking brake by depressing clutch/brake ped al. • Place gearshift lever in neutral (N)...

8 ASSEMBLY ✓ CHE CKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE BEST PER FORM ANCE AND SATISFACTION FROM THIS QUAL ITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carto...

9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE F...

10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...

11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op-erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spe...

12 OPERATION TO OPERATE MOWER (See Fig. 6) Your tractor is equipped with an operator presence sens ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.• Select desired height of cut.• Start mower blades by engag...

13 OPERATION MOWING TIPS • Mower should be properly leveled for best mowing per- for mance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has...

14 MAINTENANCE BEFORE EACH USE T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DAT...

15 MAINTENANCE BLADE REMOVAL (See Fig. 8) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and fl at washer se- cur ing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOL...

16 MAINTENANCE ENGINE LUBRICATION Only use high quality detergent oil rated with API service classifi cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20 0 30 40 80 100 -30 ...

17 MAINTENANCE FIG. 13 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. ENGINE COOLING FINS (See Fig. 12) Remove any dust, dirt or oil from engine cool...

18 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...

19 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP...

20 TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 20) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL -• Place attachment clutch in “DIS EN GAGED” po si tion.• Move at tach ment lift lever forward to lower mower to its lowes...

22 TO START ENGINE WITH A WEAK BATTERY(See Fig. 25) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recha...

24 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...

25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...

27 TRACTOR - - MODEL NUMBER PC1538D SCHEMATIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLU...

28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 48 16 16 22 21 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D ELECTRICAL 52

30 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D CHASSIS 26 25 64 208 13 208 11 1 3 2 9 208 209 209 209 5 5 207 3 3 3 142 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 3 37 24 26 25 31 24 30 35 3 26 33 10 26 34 35 18 14 38 14 206 212 chassis-pl.lt_stlt_50

32 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D DRIVE 29 28 112 14 41 38 39 57 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 59 212 55 77 61 22 27 26 99 113 18 51 5 18 99 85 52 30 32 32 30 52 11 85 80 4 3 13 81 84 82 26 26 64 65 15 79 16 96 26 27 51 48 150 151 202 49 47 50 120 21 8 10 156 ...

34 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D STEERING

37 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D SEAT KEY PART NO. NO. DESCRIPTION 1 127426X Seat2 140551 Bracket Seat Pivot 3 71110616 Bolt Hex 3/8 - 16 X 14 19131610 Washer 13/32 X 1 X10Ga.5 145006 Clip Push-In Hinged6 73800600 Nut Lock Hex w/Ins 3/8 - 167 124181X Spring Seat Cprsn 2 250 Blk Zi8 1...

38 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D DECALS KEY PART NO. NO. DESCRIPTION 1 187580 Decal, NPR Replace3 184768 Decal, Engine HP4 170563 Decal, Warning6 157140 Decal, Fender Danger English7 158168 Decal, Ins Str Wh8 172200 Decal, Fender 5 Sp.9 158166 Decal, Fender12 181552 Decal, Hood RH14 ...

39 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 1 159460 Wire Asm Inner/Sprg w/plunger2 159471 Shaft Asm Lift RH 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 X 1 X 2...

40 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D MOWER DECK 19 86 38 42 2 15 14 13 11 10 98 1 21 2 96 97 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 110 54 148 152 151 153 154 157 158 67 153 156 155

42 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, w...

43 15 DEGREES MAX. FOLD ALO NG DO TTED LIN E THIS IS A 15 D EGREE SLO PE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes gr...