Page 2 - SAFETY GUIDELINES - DEFINITIONS; understand. This information relates to protecting; IMPORTANT SAFETY INSTRUCTIONS
2- ENG A10055 SAFETY GUIDELINES - DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situa...
Page 3 - Save these instructions; HAZARD; WARNING: Risk of explosion or fire
3- ENG A10055 IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire...
Page 6 - WARNING: Risk of Burns; WARNING: Risk from Moving Parts
6- ENG A10055 WARNING: Risk of Burns Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach ...
Page 7 - WARNING: Risk of Unsafe Operation; SAVE THESE INSTRUCTIONS
7- ENG A10055 Review and understand all instructions and warnings in this manual. Become familiar with the operation and controls of the air compressor. Keep operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times . Do not operate the product...
Page 8 - GLOSSARY; CFM; DUTY CYCLE; run more than 30-45 minutes in any given hour.; SPECIFICATIONS
8- ENG A10055 GLOSSARY Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or mo...
Page 9 - To Add Oil To Pump; crankcase with oil. Crankcase capacity; ASSEMBLY
9- ENG A10055 To Add Oil To Pump Risk of Unsafe Operation. DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR WITHOUT FIRST ADDING OIL TO THE CRANKCASE. Serious damage can result from even limited operation unless filled with oil and broken in correctly. Make sure to closely follow initial start-up proce...
Page 10 - INSTALLATION; GROUNDING INSTRUCTIONS; MUST be used with a grounded outlet.; DO NOT USE AN; Inspect the plug and cord before each; HOW TO SET UP YOUR UNIT; Location of the Air Compressor
10- ENG A10055 INSTALLATION GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. The portable air compressor is equipped with a cord h...
Page 11 - Extension Cords; in good condition; Voltage and Circuit Protection; If compressor is connected to a circuit protected by fuses,
11- ENG A10055 Extension Cords Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating.Instead of using an extension cord, increase the working reach of the air hose by attaching another length of hose to it...
Page 12 - OPERATION; Know Your Air Compressor; Outlet Pressure Gauge:
12- ENG A10055 OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operat...
Page 13 - Before Starting; Risk of Unsafe Operation. Serious damage may result if; before; How to Use Your Unit
13- ENG A10055 Dipstick : Indicates the amount of oil in the pump, the + mark indicates full and the - mark indicates oil needs to be added. See Oil paragraphs in the Maintenance section for instructions. Motor Thermal Overload Protector (not shown): The motor has an automatic reset thermal overload...
Page 14 - is equipped with a quick connect socket.
14- ENG A10055 How to Start: 1. Turn the On/Auto/Off lever to "ON/AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 2. Pull the regulator knob out and turn clockwise to increase pressure. When the desired pressure is reached push k...
Page 15 - MAINTENANCE; Customer Responsibilities; - more frequent in dusty or humid conditions; To Check Safety Valve; operate smoothly, it must be replaced with the same type of valve.; To Drain Tank; pressure is approximately 20 psi. Release safety valve ring.
15- ENG A10055 MAINTENANCE Customer Responsibilities Daily or after each use Before each use ● ● ● ● Every 8 hours Every 40 hours Every 100 hours ● ● 1 1- more frequent in dusty or humid conditions Check Safety ValveDrain TankOil LeaksCheck OilChange Oil Air Filter NOTE: See "Operation" sect...
Page 16 - compressor can now be stored.; Oil
16- ENG A10055 5. Drain water from air tank by opening drain valve (counter-clockwise) on bottom of tank. Risk of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 6. After the water has been drained, close t...
Page 17 - Air Filter - Inspection and Replacement; Risk of Burns. Compressor head and cylinder sleeve are; : Do not operate the compressor with the air filter removed.; Motor; motor is started and is running.
17- ENG A10055 Air Filter - Inspection and Replacement Risk of Burns. Compressor head and cylinder sleeve are very hot. Do not touch. Allow compressor to cool prior to servicing. A dirty air filter will not allow the compressor to operate at full capacity. Keep the air filter clean at all times. 1. ...
Page 18 - To Replace or Clean Check Valve; Note; SERVICE AND ADJUSTMENTS; Risk of Unsafe Operation. Unit cycles automatically when
18- ENG A10055 To Replace or Clean Check Valve 1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. 2. Unplug unit.3. Using an adjustable wrench loosen outlet tube nut at air tank and pump. Carefully move outlet tube away from check valve. 4. Using an ad...
Page 19 - STORAGE; scheduled maintenance as necessary.; zero when removing hose or accessories to prevent hose backlash.; causing a risk of air tank rupture.; After the water has been drained, close the drain or drain valve.
19- ENG A10055 STORAGE Before you store the air compressor, make sure you do the following:1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off lever to "OFF" and unplug unit.3. Risk of Flying Objects. Pull ...
Page 20 - TROUBLESHOOTING; PROBLEM
20- ENG A10055 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Pressure switch does not shut off motor when compressor reaches "cut-out" pressure. Pressure switch "cut-out" too high. Move On/Auto/Off lever to the "OFF" position, if the unit does not shut off contact a Trained Servic...
Page 23 - Knocking Noise. Possible defect in safety
23- ENG A10055 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Compressor mounting screws loose. Tighten mounting screws,see Parts manual for torque specifications. Carbon build-u...
Page 24 - LIMITED WARRANTY
24- ENG A10055 LIMITED WARRANTY PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and g...