Page 2 - SAFETY GUIDELINES - DEFINITIONS; YOUR SAFETY; and; PREVENTING EQUIPMENT PROBLEMS; . To help you recognize this; IMPORTANT SAFETY INSTRUCTIONS; lead from lead-based paints
2- ENG D28176 SAFETY GUIDELINES - DEFINITIONS Indicates an imminentlyhazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentiallyhazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentiallyhazardous situatio...
Page 3 - Save these instructions; WARNING: Risk of explosion or fire
3- ENG D28176 IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury andproperty damage. Read and understand all warnings and operation instructions beforeusing this equipment. HAZARD WARNING: Risk of explosion or fire H...
Page 4 - HAZARD
4- ENG D28176 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen WARNING: Risk from Flying Objects The compressed air stream ...
Page 7 - WARNING: Risk of Unsafe Operation; SAVE THESE INSTRUCTIONS
7- ENG D28176 Review and understand all instructions and warnings in this manual. Become familiar with the operation andcontrols of the air compressor. Keep operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times . Do not operate the product ...
Page 8 - GLOSSARY; CFM; DUTY CYCLE; This air compressor can be operated on a 15 amp circuit if:
8- ENG D28176 GLOSSARY Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or mo...
Page 9 - Tools Required for Assembly; compressor will have a tendency to tip.; To Add Oil To Pump
9- ENG D28176 ACCESSORIES Accessories for this unit are available at the store the unit was purchased. ASSEMBLY Tools Required for Assembly 1 - 9/16” socket or open end wrench1 - electric drill Unpacking 1. Remove all packaging. It may be necessary to brace or support one side of theoutfit when remo...
Page 10 - Anchoring of the Air Compressor; The air compressor MUST be bolted to a solid, level surface.; Location of the Air Compressor; Locate the air compressor in a clean, dry, and well ventilated area.; HOW TO SET UP YOUR UNIT; INSTALLATION
10- ENG D28176 Anchoring of the Air Compressor Excessive Vibration can weaken the air tank and cause anexplosion. The compressor must be properly mounted. The air compressor MUST be bolted to a solid, level surface. Hardware needed: 4 - Concrete anchors (not supplied) 4 - 3/8” Lag screw to fit concr...
Page 11 - Wiring Instructions; The wiring must be the same as the motor nameplate voltage plus or; GROUNDING INSTRUCTIONS
11- ENG D28176 Wiring Instructions RISK OF ELECTRICAL SHOCK. Improper electricalgrounding can result in electrical shock. The wiring should be done by a qualified electrician to comply with national and localelectrical codes. A qualified electrician needs to knows the following before wiring: 1. The...
Page 12 - Air Distribution System; If piping is over 100 feet long, use the next larger size.; TYPICAL COMPRESSED
12- ENG D28176 Air Distribution System Plastic or PVC pipe is not designed for use withcompressed air. Regardless of its indicated pressure rating, plastic pipe can burst from air pressure. Use only metal pipe for airdistribution lines. The next figure represents a typical air distribution system. T...
Page 13 - Description of Operation; OPERATION; Know Your Air Compressor
13- ENG D28176 Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch : Turn this switch ON to provide automatic power tothe pressure switch and OFF toremove power at the end of eachuse. Pressure Switch: The pressure switch automatically starts the...
Page 14 - Pressure Release Valve:; The pressure release; How to Use Your Unit; Before Starting; This procedure is required; before; the air compressor is put into service and
14- ENG D28176 Pressure Release Valve: The pressure release valve, located on the side of the pressure switch, isdesigned to automatically release compressed airfrom the compressor head and the outlet tube whenthe air compressor reaches “cut-out” pressure or isshut off. The pressure release valve al...
Page 15 - How to Start
15- ENG D28176 How to Start 1. Turn the On/Auto/Off lever to “AUTO” and allow tank pressure to build.Motor will stop when tank pressure reaches “cut-out” pressure. 2. When the tank pressure reaches “cut-out” pressure open the globe valve. IMPORTANT: When using regulator and other accessories refer t...
Page 16 - MAINTENANCE; Customer Responsibilities; To Check Safety Valve
16- ENG D28176 MAINTENANCE Customer Responsibilities Daily orafter eachuse Beforeeachuse ● ● ● Every8hours Every40hours Every100hours Yearly ● ● 1 1- more frequent in dusty or humid conditions Check Safety Valve Drain Tank Oil Leaks Check Oil Change Oil Air Filter NOTE: See “Operation” section for t...
Page 17 - Oil; Checking; To Drain Tank; NOTE
17- ENG D28176 Oil Checking 1. The oil level should be to the middleof the sight glass (C). 2. If needed remove oil fill plug (A) andslowly add oil until it reaches themiddle of the sight glass. NOTE: Use an oil specifically formulated for use in an air compressor, such asPorter-Cable PAS1 air compr...
Page 18 - Air Filter - Inspection and Replacement; to cool prior to servicing.; : Do not operate the compressor with the air filter removed.; Adjusting Belt Tension; (Refer to the Parts Manual for replacement belt part number.); Remove the belt guard.; Belt Guard – Removal
18- ENG D28176 Air Filter - Inspection and Replacement Hot surfaces. Risk of burn. Compressor heads areexposed when filter cover is removed. Allow compressor to cool prior to servicing. A dirty air filter will not allow the compressor to operate at full capacity. Keepthe air filter clean at all time...
Page 19 - Motor Pulley/Flywheel Alignment; Once the motor pulley has been moved from its factory set location,
3. The belt should deflect 3/16" atmidway between the pulley andthe flywheel when a 5 poundweight is applied at the midwaypoint. 3. When proper belt tension isachieved, tighten all four motormounting screws. See Partsmanual for torque specifications. NOTE: Once the engine pulley hasbeen moved fr...
Page 20 - Correct any leaks found.; Air compressor Head Bolts - Torquing
20- ENG D28176 Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pumpintake and exhaust valves. Inspect Air Lines and Fittings for Leaks 1. Turn air compressor off, lock out the power supply, and relieve all airpressure from the air ...
Page 21 - SERVICE AND ADJUSTMENTS; Unplug or disconnect electrical supply to the air compressor.; To Replace or Clean Check Valve; Note; the orientation for reassembly.
21- ENG D28176 SERVICE AND ADJUSTMENTS Unit cycles automatically when power is on. When doingMaintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Beforeperforming any Maintenance or repair, unplug the compressor and bleedoff all air pressur...
Page 22 - STORAGE
22- ENG D28176 Motor This motor has a manual thermal overload protector. If the motor overheats forany reason, the overload protector will shut off the motor. The motor must beallowed to cool down before restarting. To restart: 1. Set the On/Auto/Off lever in the Off position. 2. Allow the motor to ...
Page 23 - TROUBLESHOOTING; PROBLEM; Check valve seat damaged.
23- ENG D28176 TROUBLESHOOTING Performing repairs may expose voltage sources, movingparts or compressed air sources, moving parts or compressd air sources. Personal injury may occur. Prior to attempting anyrepairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORR...
Page 24 - Check valve restricted.
24- ENG D28176 PROBLEM CAUSE CORRECTION Compressor isnot supplyingenough air tooperateaccessories. Prolonged excessive use ofair.Compressor is not largeenough for air requirement. Hole in hose. Check valve restricted. Air leaks. Restricted air intake filter. Decrease amount of air usage. Check the a...
Page 25 - Check valve stuck open.
25- ENG D28176 PROBLEM CAUSE CORRECTION Motor will notrun. Fuse blown, circuit breakertripped. 1. Check fuse box for blownfuse and replace asnecessary. Reset circuitbreaker. Do not use a fuseor circuit breaker withhigher rating than thatspecified for yourparticular branch circuit. 2. Check for prope...
Page 27 - NOTES
Page 28 - LIMITED WARRANTY
28- ENG D28176 LIMITED WARRANTY PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include aircompressors, air tools, service parts, pressure washers, and ge...