Page 3 - CALIFORNIA PROPOSITION 65; SAFETY GUIDELINES - DEFINITIONS
3 Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ● lead from lead-based paints ● crystalline silic...
Page 4 - GENERAL SAFETY RULES
4 Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE...
Page 6 - ADDITIONAL SPECIFIC SAFETY RULES
6 1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. 2. Use clamps or other practical way...
Page 7 - IPXX; SAVE THESE INSTRUCTIONS!
7 SYMBOL DEFINITION V ........................ volts A ........................ amperes Hz ........................ hertz W ........................ watts kW ........................ kilowatts F ........................ farads µ F ........................ microfarads l ........................ litre...
Page 8 - EXTENSION CORD SELECTION; MOTOR; Do not operate your tool on a current on which the
8 EXTENSION CORD SELECTION If an extension cord is used, make sure the conductor size is large enough toprevent excessive voltage drop which will cause loss of power and possible motordamage. A table of recommended extension cord sizes will be found in thissection. This table is based on limiting li...
Page 9 - DISCONNECT TOOL FROM POWER SOURCE.; FUNCTIONAL DESCRIPTION; ” and; FOREWORD; of; OPERATION
9 VACUUM HOSE A standard 1" vacuum hose can beattached to the dust port to connectthe tool to a vacuum cleaner or dustcollection system (Fig.1). TEMPLET GUIDES The templet guide insert is includedwith the router for use with optionaltemplet guides. A wide variety oftemplet guides is available fr...
Page 10 - D A
10 3. Insert the templet guide (A) Fig. 3 through thetemplet guide insert (B), and secure with alocknut (C). NOTE: Insert the templet guide through the side of the templet guide insertthat has a recessed area (D) Fig. 3. 4. Turn the router upside down and stand it onthe motor cap (Fig. 4). 5. Insert...
Page 11 - SELECTING THE BIT; USE ROUTER BITS; INSTALLING AND REMOVING THE BIT
11 SELECTING THE BIT Model 8529 accommodates bits with 1 / 4 " and 1 / 2 " diameter shanks. A collet is also available for bits with 3 / 8 " diameter shanks. USE ROUTER BITS with a larger diameter than 2 1 / 2 " ONLY when speed control is set between 10,000 and 13,000 RPM. DISCONNECT...
Page 12 - Reinstall the chip deflector.; ADJUSTING PLUNGE DEPTH; Loosen depth rod locking knob
12 6. Tighten collet nut (D) Fig. 10 withwrench provided. 7. To remove bit, loosen collet nut.If bit does not remove easily,continue to loosen the collet nutuntil the nut forces the colletretaining ring to lift and freecollet. 8. Reinstall the chip deflector. ADJUSTING PLUNGE DEPTH DISCONNECT TOOL F...
Page 13 - MICRO PLUNGE ADJUSTMENT; Two separate uses for the micro plunge adjustment feature are:; FOR USE AS HAND HELD ROUTER; This may require 20 or more revolutions.
13 MICRO PLUNGE ADJUSTMENT Two separate uses for the micro plunge adjustment feature are: 1. Hand held plunge router. In this application, set the depth that the routerwill plunge. After making a test cut, increase or decrease the depth ofplunge in very precise increments. 2. Shaper, mounted in a ta...
Page 14 - FOR USE IN A SHAPER TABLE; DISCONNECT TOOL FROM POWER SOURCE
14 7. Release the router. 8. Hold the micro-plunge adjustingknob (E) Fig. 15 while turning themicro-plunge adjusting ring (F)Fig. 15 until the “0” lines up withreference mark (A) Fig. 15 on themotor housing. For every complete turn of the micro-plunge adjust-ing knob,the motor moves up or down 1 / 8...
Page 15 - ADJUSTING PLUNGE LOCKING LEVER; right as far as it will go.
15 ADJUSTING PLUNGE LOCKING LEVER The plunge locking mechanism may be adjusted to compensate for wear, orto reposition lever (in locked position). To adjust: DISCONNECT TOOL FROM POWER SOURCE . 1. Lock the plunge locking lever, (A) Fig. 17, by moving it to the operator’s right as far as it will go. ...
Page 16 - is equipped with a current sensing-type overload protector built; USING THE ROUTER; Periodically wipe columns clean with a dry cloth.; DO NOT
16 USING THE OPTIONAL ABOVE-TABLE HEIGHT ADJUSTER The Above-Table Height Adjuster is anaccessory that allows the operator to raise orlower the router, mounted in a shaper table,without reaching under the table. To installthe Height Adjuster, drill a hole in the table atthe location indicated on the ...
Page 17 - IMPORTANT; For assistance with your tool, visit our website at; TROUBLESHOOTING
17 Before using your router, consider the kind and totalamount of material to be removed. Depending on thematerial, more than one cut may be necessary to avoidoverloading the motor. Before beginning the cut on theactual workpiece, make a sample cut on a piece of scraplumber to show exactly how the c...
Page 18 - KEEP TOOL CLEAN; Wear ANSI Z87.1 safety glasses while using compressed air.; FAILURE TO START; DELTA FACTORY; MAINTENANCE
18 KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air. All plastic partsshould be cleaned with a soft damp cloth. NEVER use solvents to clean plasticparts. They could possibly dissolve or otherwise damage the material. Wear ANSI Z87.1 safety glasses while using compressed...
Page 19 - ACCESSORIES; REPLACEMENT PARTS; SERVICE
19 A complete line of accessories is available from your Porter-Cable • Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Porter-Cable Authorized Service Stations. Please visit our Web Site www.porter-cable.com for a catalog or for the name of your nearest supplier. Since accessories...
Page 20 - able T
Drill a 7/16" hole her e. ROUTER HEIGHT ADJUSTER TEMPLET Remove this page from your manual and place it on yourrouter table so that the holes (1, 2, and 3) line up with theholes in your table. Mark the place indicated. Drill a7/16" hole at that point. 2 3 20 T able T op - Fence Side 1