NorthStar M165957K - Manuals

Specifications – Item #165957K 6 SPECIFICATIONS Item Number #165957 Maximum Output 8000 Watts (W) Continuous Output 6600 Watts (W) Voltage 120 / 240 Volt (V) Phase Single phase (4-wire) Frequency 56.5-63.3 Hertz (Hz) Power Factor 1.0 p.f. Engine 13 HP Honda GX390 Engine Speed 3390-3800 RPM Fuel Type...

Safety Label Locations – Item #165957K 7 Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels , call NorthStar Product Support at 1-800-270-0810. On-Produc...

Machine Component Identification - Item #165957K 8 Figure 1 (Ref. 1-8) 00591 Ref. Description Ref. Description 1 Circuit Breakers 10 Gas Cap with Gauge 2 120/240V 30A Locking device Receptacle 11 6.5 Gallon Gas Tank 3 Grounding Post 12 Generator Head 4 120V 20A Duplex Receptacle 13 Battery Box 5 120...

Machine Component Identification - Item #165957K 9 REFERENCE GUIDE Reference 1 – Circuit Breakers This portable single phase generator has 1, 15 amp (A) 2, 20A, and 2, 30A push to reset circuit breakers to protect against electrical overloads. Reference 2 – 120/240V Receptacle The locking device is ...

Power Load Planning & Management 10 WARNING NEVER exceed the rated wattage capacity of your generator. OVERLOADING may cause SERIOUS DAMAGE to the generator and attached electrical devices, and may result in fire. Your generator MUST BE SIZED PROPERLY to provide both the running and starting (su...

Power Load Planning & Management (cont’d) 11 Device Running Watts Device Running Watts Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/2 HP) 2800 (a) Freezer 800 (b) Submersible pump (1 HP) 2000 (a) Hair dryer 1200 Submersible pump (1/2 HP) 1500 (a) Hand drill (1”) 1100 Sump pump 600 (a) Han...

Installation / Initial Set-Up 12 There are a number of important steps required to set up your generator for initial use. These steps are: Steps for Installation / Initial Set-Up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Sett...

Installation / Initial Set-Up 13 3. Set-up either as a BUILDING BACK-UP or PORTABLE Power Source This generator is designed to provide up to 8000W of electrical power. It can supply electricity in two ways: 1. As a back-up, standby power source for a building. For this application, you must arrange ...

Installation / Initial Set-Up 14 Please read your owner's manual before operating, if you do not have a manual or have questions, call customer service at 1-800-270-0810 GROUNDING POST NEMA L14-30R NEMA 5-20R Duplex NEMA 5-15R FIG02679 that have been chosen as critical to operate during a power outa...

Installation / Initial Set-Up 15 ♦ Extension cords may be used to power devices that are located at a distance from the generator. However, use only UL-listed, outdoor-rated, grounded extension cords of the proper size. Use Table 2 below to choose an adequately sized extension cord according to the ...

Installation / Initial Set-Up 16 4. Select a Suitable Site Before using the generator, you must select a suitable OUTDOOR location for installation and operation. This location should meet all of the criteria listed below. WARNING: You must choose a suitable site for operating your generator to avoi...

Installation / Initial Set-Up 17 • Situate so there is adequate clearance around generator to allow for cooling airflow so that heat does not build up. • Never place the generator immediately adjacent to a building or other structure – allow at least a 7’ clearance. • Do not run the generator in clo...

Installation / Initial Set-Up 18 5. Grounding the generator Always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) Drive a ¾” or 1” copper pipe or rod into...

Installation / Initial Set-Up 19 6. Battery Installation Your generator’s engine is equipped with an electric starter which requires the installation of a 12-volt lawn tractor size battery (Group U1). See the “Specifications” section of this manual for more specific battery requirements for this gen...

Operation 20 Once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation Procedures 1. General Safety Rules for Operation 2. Preparing for Operation 3. Starting the Engine 4. C...

Operation (cont’d) 22 Static electricity and filling the gasoline tank: Static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge Static electricity can explosively ignite gasoline vapors that are present d...

Operation (cont’d) 23 2. Preparing for Operation Position generator Position generator in accordance with the instructions given in “Installation & Initial Set-up, Step 4: Select a Suitable Site” of this manual. Operate outside only, on dry, level ground with adequate clearance and ventilation. ...

Operation (cont’d) 24 WARNING : Gasoline fire/explosion hazard Gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite gasoline vapors, which can become widespread during fueling. A flash fire and/or explosion could result and cause serious injury or death. Use extreme care w...

Operation (cont’d) 26 3. Starting the Engine After you have completed the pre-start checklist procedures, you are ready to start the engine. To start the engine: 1) Disconnect all loads to the generator. 2) Turn the gasoline line valve to the ON position. 3) For cold engine, move choke lever to full...

Operation (cont’d) 27 4. Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads...

Operation (cont’d) 28 5. Connecting Loads You will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...

Maintenance & Repair 31 Inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. WARNING ALWAYS shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cle...

Maintenance & Repair (cont’d) 32 Check GFCI (if equipped) Once a month, test the Ground Fault Circuit Interrupter (GFCI) to protect against electrical shock due to failure of the GFCI. (Only for those models equipped with GFCI – See the “Specifications” section.) To test the GFCI: 1. Depress the...

Troubleshooting 33 TROUBLESHOOTING Problem Possible Causes Possible Remedies Engine will not start. a) Low oil level. b) Fouled spark plug. c) Out of fuel. d) Stop switch in OFF position. e) Battery is not charged. a) Fill crankcase to proper oil level. b) Clean or replace spark plug. c) Fill fuel t...

Summary of Important Safety Information for Operation 34 This section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. WARNING Carefu...

Summary of Important Safety Information for Operation (cont’d) 35 Installation / Initial Set-up Safety • Dry, level surface . Situate generator on a dry, firm, level surface. Ensure generator sits level and will not slide or shift during operation. Block wheels if applicable. • Operate OUTSIDE only ...

Summary of Important Safety Information for Operation (cont’d) 36 Gasoline Safety Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling: • Fuel outdoors . Fill fuel tank outdoors – never indoors. Gasoline vapors can igni...

Summary of Important Safety Information for Operation (cont’d) 37 • Avoid contact . Avoid contact with bare wires, terminals, connections, etc. while the unit is running. • Electric shock accident. If an electric shock accident occurs, immediately shut down the source of electrical power. If this is...

Generator Exploded View Rev - K 39 Ref # Part # Description Qty 1 38759 Fuel Tank Assembly 1 2 33321 Fuel Cap 1 3 777352 Battery Box 1 4 30754 Leather Washer 4 5 779422 Decal 1 6 777834 Hose Clamp 3 7 779423 Warning Decal 1 8 32833 Roll Cage 1 9 39260 Hot Muffler Sticker 1 10 31335 Honda GX390 Engin...

Wiring Diagram Rev - K 40 Diag # Part # Description Qty 1 306438 15 Amp, 120 Volt Receptacle (NEMA 5-15R) 1 2 31736 20 Amp, 120 Volt Receptacle (NEMA 5-20R) 1 3 306422 30 Amp, 120/240 Volt Locking Receptacle (NEMA L14-30R) 1 4 306429 Grounding Post 1 5 306433 Thermal Circuit Breaker, 15 Amp 1 6 3819...

Generator Head Exploded View Rev - K 41 Item # Part # Description Qty 1 38266 Mount Plate (J609B) 1 2 38267 Fan Bolts 2 3 38268 Fan 1 4 38269 Drive End Bracket 1 5 38270 Enclosing Band 1 6 777304 End Cover 1 7 38271 End Cover Plug 1 8 38272 Stator 1 9 38273 Rotor 1 10 307479 Diode 2 11 38275 Securin...