NorthStar M165939M.2 - Manuals

About Your Generator (cont’d) 5 This generator is too heavy for one person to lift without mechanical assistance. An optional wheel kit is available from NorthStar and is recommended if you will be moving the generator unassisted. Other optional accessories available from NorthStar include a vinyl c...

Specifications 6 SPECIFICATIONS Item Number #165939 Maximum Output 13500 Watts (W) Continuous Output: Gasoline Liquid Petroleum Gas (LPG) Natural Gas (NG) 10500 Watts (W) 9600 Watts (W) 8400 Watts (W) Voltage 120 / 240 Volt (V) Phase Single phase (4-wire) Frequency Regulation 56.5 - 63.3 Hertz (Hz) ...

Safety Label Locations 7 Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels , call NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels...

Machine Component Identification - Item #165939M.2 9 REFERENCE GUIDE Reference 1 – Air Cleaner Refer to your Honda engine manual for air cleaner care. Reference 2 – Gas Cap with Gauge The gas cap is extra large, creating a large hole for refueling and a comfortable grip. You can always monitor the f...

Power Load Planning & Management 11 WARNING NEVER exceed the rated wattage capacity of your generator. OVERLOADING may cause SERIOUS DAMAGE to the generator and attached electrical devices, and may result in fire. Your generator MUST BE SIZED PROPERLY to provide both the running and starting (su...

Power Load Planning & Management (cont’d) 12 Device Running Watts Device Running Watts Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/2 HP) 2800 (a) Freezer 800 (b) Submersible pump (1 HP) 2000 (a) Hair dryer 1200 Submersible pump (1/2 HP) 1500 (a) Hand drill (1”) 1100 Sump pump 600 (a) Han...

Installation / Initial Set-Up 13 There are a number of important steps required to set up your generator for initial use. These steps are: Steps for Installation / Initial Set-Up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Gett...

Installation / Initial Set-Up 15 ♦ This product is designed to operate at an LPG gas pressure range of 7” to 11” of water column and requires a minimum LPG gas flow rate of 9.33 lb/hr, 2.2 Gal/hr, or 201,718 BTU/hr. Note: All gas cylinders produce gas pressure in excess of 11” water column. Introduc...

Installation / Initial Set-Up 16 4. Set-up either as a BUILDING BACK-UP or PORTABLE Power Source This generator is designed to provide up to 13,000W of electrical power. It can supply electricity in two ways: 1. As a back up, standby power source for a building. For this application, you must arrang...

Installation / Initial Set-Up 17 The generator cannot power your entire home -- you must work with the installing electrician to determine which devices/appliances you wish to power during an outage. The electrician can help you determine which circuits and devices can be powered simultaneously with...

Installation / Initial Set-Up 19 5. Select a Suitable Site Before using the generator, you must select a suitable OUTDOOR location for installation and operation. This location should meet all of the criteria listed below. WARNING: You must choose a suitable site for operating your generator to avoi...

Installation / Initial Set-Up 20 • Never place the generator immediately adjacent to a building or other structure – allow at least a 7’ clearance. • Do not run the generator in close proximity to other heat-generating equipment, such as another generator. The combined heat that is generated may rai...

Installation / Initial Set-Up 21 6. Grounding the generator Always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) Drive a ¾” or 1” copper pipe or rod into...

Installation / Initial Set-Up 22 8. Spark Arrestor Installation Installing the spark arrestor 1. Push spark arrestor into outlet pipe. 2. Attach the spark arrestor to the outlet pipe with screw as shown. (Screw is designed to drill through the outlet pipe.) 3. Maintenance – Remove arrestor and clean...

Operation 23 Once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation Procedures 1. General Safety Rules for Operation 2. Preparing for Operation 3. Starting the Engine: a) ...

Operation (cont’d) 25 Static electricity and filling the gasoline tank: Static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge Static electricity can explosively ignite gasoline vapors that are present d...

Operation (cont’d) 26 2. Preparing for Operation Position generator Position generator in accordance with the instructions given in “Installation & Initial Set-up, Step 5: Select a Suitable Site” of this manual. Operate outside only, on dry, level ground with adequate clearance and ventilation. ...

Operation (cont’d) 27 Fill gasoline tank (if using gasoline) Check the gasoline level in the generator’s tank if you will be operating the generator on gasoline. If needed, fill tank with fresh unleaded gasoline from a portable container, after first reading the warnings and instructions below. WARN...

Operation (cont’d) 28 generator’s tank is not grounded and high velocity flow from the pump can cause static electricity build-up. Use an approved portable container to transfer gas to the generator’s tank. • Never fill the portable gas container while it is sitting inside a vehicle, trailer, trunk,...

Operation (cont’d) 30 Adjustment Screw Lock Nut 3. Starting the Engine After you have completed the pre-start checklist procedures, you are ready to start the engine. The following directions detail how to start the engine with either LP/NG or Gasoline as the fuel source: Using LP/NG To start engine...

Operation (cont’d) 31 5) Under long, continuous-run operating conditions, be prepared to: a) Check engine oil level every 24 operating hours, b) Change oil after the first 20 operating hours, and at least every 100 operating hours thereafter, as directed in the engine owner’s manual. WARNING: Never ...

Operation (cont’d) 32 4. Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads...

Operation (cont’d) 33 5. Connecting Loads You will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...

Maintenance & Repair 37 Inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. WARNING ALWAYS shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cle...

Maintenance & Repair (cont’d) 38 Inspect fuel system / check for leaks Inspect the fuel system and check for leaks on a regular basis. 1) Inspect the entire fuel system. Look for: signs of leaks or deterioration, chafed or spongy fuel hose, loose connections, loose or missing fuel hose clamps, d...

Troubleshooting 39 TROUBLESHOOTING Problem Possible Causes Possible Remedies Engine will not start. a) Low oil level. b) Fouled spark plug. c) Out of fuel. d) Stop switch in OFF position. e) Battery disconnected or dead. f) Fuel selector switch is set to the incorrect fuel. a) Fill crankcase to prop...

Summary of Importation Information for Operation 40 This section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. WARNING Carefully r...

Summary of Importation Information for Operation cont’d 41 o When CONNECTING the battery, connect the RED cable to the POSITIVE terminal FIRST. o When DISCONNECTING the battery, disconnect the BLACK cable from the NEGATIVE terminal FIRST • Acid/skin contact. If battery acid contacts skin or clothing...

Summary of Importation Information for Operation cont’d 42 • Spark arrestor . Equip engine with a spark arrestor if generator will be used near any ignitable forest, brush, or grassy land. See the “Specifications” section of this manual to determine if your generator is already equipped. Make sure y...

Summary of Importation Information for Operation cont’d 43 • Smell for gas before starting the generator: • Natural gas. Natural gas is lighter than air and tends to collect in high areas. After opening NG line supply, smell for gas BEFORE starting engine. • LP gas (propane). LP gas is heavier than ...

Summary of Importation Information for Operation cont’d 44 contact with victim. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. Apply first aid and get immediate medical help. • Hot muffler . Never touch hot muffler, hot exhaust manifold, or en...

Fuel Delivery System Rev – M.2 49 Diag # Part # Description Qty 1 82187 M6-1.0 X 65mm Socket Head Cap Screw, w/ thread locking patch 2 2 35846 Venturi 1 3 35847 Adapter 1 4 32808 Elbow 1 5 777119 Hose Clamp 2 6 37748 Regulator Wire Harness 1 7 35488 Oil Pressure Switch Wire Harness 1 8 777239 Protec...

Generator Head Exploded View Rev – M.2 50 Ref # Part # Description Qty 1 30991 Drive End Bracket 1 2 30994 Protection Screen 2 3 31013 Phillips Screw 10 4 30995 Fan 1 5 307489 Grommet 1 6 305605 Terminal Box Cover 1 7 31014 M5 X .8, 16mm Long 2 8 31018 M5 X .8, 10mm Long, Green 2 9 31015 M5 X .8, 10...

Limited Warranty 51 Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like al...