Page 2 - Hazard Signal Word Definitions
Page 3 - Table of Contents
Table of Contents 3 Hazard Signal Word Definitions ................................................................................................. 2 About Your Generator ................................................................................................................. 4 Specificatio...
Page 4 - Thank you for purchasing your NorthStar portable generator!; About Your Generator; It can supply power:; You must select a generator adequately sized for your power needs.; You need to; accessories or to order.; Read this Manual; WARNING; Read this manual completely
About Your Generator 4 Thank you for purchasing your NorthStar portable generator! About Your Generator This engine-driven, portable generator is designed to provide up to 13,000 Watts of electrical power (10,500 watts continuous, 13,000 watts surge). It can supply power: 1. As a portable power sour...
Page 5 - appropriate use of this generator.; Warranty Registration
About Your Generator (cont’d) 5 NorthStar is constantly improving its products. The specifications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user shall assume liability for any modification and/or alterations of this equipment from original design...
Page 6 - SPECIFICATIONS
Specifications – Item #165923 6 SPECIFICATIONS Item Number 165923 Maximum Output 13000 Watts (W) Continuous Output 10500 Watts (W) Voltage 120/240 Volt (V) Phase Single phase (4-wire) Frequency 56.5-63.3 Hertz (Hz) Power Factor 1.0 p.f. Total Harmonic Distortion less than 5% Engine 20 HP Honda Engin...
Page 7 - Always make sure safety labels are in place and in good condition.; If a safety label is; To order replacement safety labels; , call NorthStar Product Support at; On-Product Warning Labels; Part numbers; Warning; ATTENTION
Safety Label Locations – Item #165923V.1 7 Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels , call NorthStar Product Support at 1-800-270-0810. On-Prod...
Page 8 - Description
Machine Component Identification - Item #165923V.1 8 Figure 1 (Ref. 1-10) Ref. Description Ref. Description 1 Air Cleaner 11 10.0 Gallon Gas Tank 2 Optional Wheel Kit (#165919) 12 Engine Key Switch 3 Circuit Breakers 13 Choke Lever 4 120/240V, 50A Receptacle 14 Muffler 5 120/240V, 30A Locking Recept...
Page 9 - REFERENCE GUIDE
Machine Component Identification - Item #165923V.1 9 REFERENCE GUIDE Reference 1 – Air Cleaner Refer to your Honda engine manual for air cleaner care. Reference 2 – Optional Wheel Kit Optional heavy duty wheel kit (Item # 165919). Reference 3 – Circuit Breakers This portable single phase generator h...
Page 10 - Power Load Planning & Management; NEVER exceed the rated wattage capacity of your generator.; Example conversion to watts:; Running
Power Load Planning & Management 10 WARNING NEVER exceed the rated wattage capacity of your generator. OVERLOADING may cause SERIOUS DAMAGE to the generator and attached electrical devices, and may result in fire. Your generator MUST BE SIZED PROPERLY to provide both the running and starting (su...
Page 11 - Table 1
Power Load Planning & Management (cont’d) 11 Device Running Watts Device Running Watts Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/2 HP) 2800 (a) Freezer 800 (b) Submersible pump (1 HP) 2000 (a) Hair dryer 1200 Submersible pump (1/2 HP) 1500 (a) Hand drill (1”) 1100 Sump pump 600 (a) Han...
Page 12 - If you have; Planning the Power Load
Installation / Initial Set-Up 12 There are a number of important steps required to set up your generator for initial use. These steps are: Steps for Installation / Initial Set-Up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Sett...
Page 13 - Set-up either as a BUILDING BACK-UP or PORTABLE Power Source; As a portable power source; transfer switch installed by a licensed electrician
Installation / Initial Set-Up 13 3. Set-up either as a BUILDING BACK-UP or PORTABLE Power Source This generator is designed to provide up to 13,000W of electrical power. It can supply electricity in two ways: 1. As a back-up, standby power source for a building. For this application, you must arrang...
Page 14 - GENERATOR
Installation / Initial Set-Up 14 The generator cannot power your entire home -- you must work with the installing electrician to determine which devices/appliances you wish to power during an outage. The electrician can help you determine which circuits and devices can be powered simultaneously with...
Page 15 - Table 2; Maximum Extension Cord Length; Amps at
Installation / Initial Set-Up 15 ♦ Extension cords may be used to power devices that are located at a distance from the generator. However, use only UL-listed, outdoor-rated, grounded extension cords of the proper size. Use Table 2 below to choose an adequately sized extension cord according to the ...
Page 16 - Select a Suitable Site; Before using the generator, you must select a suitable; OUTDOOR; location for installation and; The generator should be positioned on a dry, firm, level surface.; WARNING: Carbon monoxide poisoning hazard; These
Installation / Initial Set-Up 16 4. Select a Suitable Site Before using the generator, you must select a suitable OUTDOOR location for installation and operation. This location should meet all of the criteria listed below. WARNING: You must choose a suitable site for operating your generator to avoi...
Page 17 - Do not allow debris to accumulate and block airflow.; No wet conditions; Exposure to water can cause electric shock.; Do not use the generator in extremely dusty or dirty conditions.
Installation / Initial Set-Up 17 Adequate cooling ventilation The generator needs adequate, unobstructed flow of air to allow for proper cooling of engine and generator head. WARNING: Heat build-up from inadequate ventilation can result in fire, posing a serious risk to nearby persons and structures...
Page 18 - Ground; Grounding the generator; ) Connect an approved ground clamp to the pipe.
Installation / Initial Set-Up 18 Grounding Post Copper Pipe/Rod 10 Ga. wire Ground 5. Grounding the generator Always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical s...
Page 19 - Battery Installation; WARNING: Battery hazards; red
Installation / Initial Set-Up 19 6. Battery Installation Your generator’s engine is equipped with an electric starter which requires the installation of a 12-volt lawn tractor size battery (Group U1). See the “Specifications” section of this manual for more specific battery requirements for this gen...
Page 20 - Operation; Each of these procedures is discussed in detail below:; General safety rules for operation
Operation 20 Once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation Procedures 1. General Safety Rules for Operation 2. Preparing for Operation 3. Starting the Engine 4. C...
Page 22 - Static electricity and filling the gasoline tank:; from persons carrying a static electric charge
Operation (cont’d) 22 Static electricity and filling the gasoline tank: Static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge Static electricity can explosively ignite gasoline vapors that are present d...
Page 23 - Preparing for Operation; battery manufacturer’s instructions.; WARNING: Burn hazard; Engine is shipped without oil. You must add oil before first use.
Operation (cont’d) 23 2. Preparing for Operation Position generator Position generator in accordance with the instructions given in “Installation & Initial Set-up, Step 4: Select a Suitable Site” of this manual. Operate outside only, on dry, level ground with adequate clearance and ventilation. ...
Page 24 - See warning box about static electric spark hazards below.; WARNING: Static electric spark hazard
Operation (cont’d) 24 WARNING : Gasoline fire/explosion hazard Gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite gasoline vapors, which can become widespread during fueling. A flash fire and/or explosion could result and cause serious injury or death. Use extreme care w...
Page 26 - Starting the Engine
Operation (cont’d) 26 3. Starting the Engine After you have completed the pre-start checklist procedures, you are ready to start the engine. To start the engine: 1) Disconnect all loads to the generator. 2) Turn the gasoline line valve to the ON position. 3) For cold engine, move choke lever to full...
Page 27 - Checking Generator Output; output voltage should be checked periodically to; Use voltage meter to check output voltage
Operation (cont’d) 27 4. Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads...
Page 28 - Connecting Loads; Stop the engine using the following steps:
Operation (cont’d) 28 5. Connecting Loads You will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...
Page 31 - Maintenance & Repair; Follow safety rules; Discharge capacitor.; Replacement parts; Engine maintenance items include:; Check receptacles
Maintenance & Repair 31 Inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. WARNING ALWAYS shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cle...
Page 32 - Clean and inspect the spark arrestor muffler.; (Only for those models; Keep generator clean.; (Only for those models equipped with electric
Maintenance & Repair (cont’d) 32 Check GFCI (if equipped) Once a month, test the Ground Fault Circuit Interrupter (GFCI) to protect against electrical shock due to failure of the GFCI. (Only for those models equipped with GFCI – See the “Specifications” section.) To test the GFCI: 1. Depress the...
Page 33 - Troubleshooting; TROUBLESHOOTING; Problem
Troubleshooting 33 TROUBLESHOOTING Problem Possible Causes Possible Remedies Engine will not start. a) Low oil level. b) Fouled spark plug. c) Out of fuel. d) Stop switch in OFF position. e) Battery has lost its charge. a) Fill crankcase to proper oil level. b) Clean or replace spark plug. c) Fill f...
Page 34 - Summary of Important Safety Information for Operation; memory about how to safely use your generator.; General; Battery Safety
Summary of Important Safety Information for Operation 34 This section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. WARNING Carefu...
Page 35 - Summary of Important Safety Information for Operation (cont’d); Safety – Before Use; Know how to operate
Summary of Important Safety Information for Operation (cont’d) 35 Installation / Initial Set-up Safety • Dry, level surface . Situate generator on a dry, firm, level surface. Ensure generator sits level and will not slide or shift during operation. Block wheels if applicable. • Operate OUTSIDE only ...
Page 36 - Gasoline Safety; Safety – During Use
Summary of Important Safety Information for Operation (cont’d) 36 Gasoline Safety Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling: • Fuel outdoors . Fill fuel tank outdoors – never indoors. Gasoline vapors can igni...
Page 37 - Safety – After use
Summary of Important Safety Information for Operation (cont’d) 37 • Electric shock accident. If an electric shock accident occurs, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. Avoid direct contact with victim. Use ...
Page 40 - Wiring Diagram Rev – V.1