NorthStar M165912I.3 - Manuals

Specifications 6 SPECIFICATIONS Item Number #165912 Maximum Output 2700 Watts (W) Continuous Output 2400 Watts (W) Generator Type Brushless Voltage 120 Volt (V) Phase Single phase Frequency 56.5 - 63.3 Hertz (Hz) Power Factor 1.0 p.f. Engine 5 Hp Honda GC160 AVXA Engine Speed 3390 - 3798 RPM Fuel Ty...

Safety Label Locations 7 PN 39260 BURN HAZARD Do not touchhot muffler. ©2005 NT+E 1-800-270-0810 WARNING Fig02663 Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement sa...

Machine Component Identification – 165912I.3 (cont’d) 9 REFERENCE GUIDE Reference 1 – Circuit Breaker This portable single phase generator has 1, 20 amp (A) push to reset circuit breaker to protect against electrical overloads. Reference 2 – (2) 120V 20A Duplex Receptacles The generator has a contro...

Power Load Planning & Management 10 WARNING NEVER exceed the rated wattage capacity of your generator. OVERLOADING may cause SERIOUS DAMAGE to the generator and attached electrical devices, and may result in fire. Your generator MUST BE SIZED PROPERLY to provide both the running and starting (su...

Power Load Planning & Management (cont’d) 11 Device Running Watts Device Running Watts Electric range (1 element) 1500 Refrigerator 600 (b) Electric skillet 1250 Slow cooker 200 Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/2 HP) 2800 (a) Freezer 800 (b) Submersible pump (1 HP) 2000 (a) Ha...

Installation / Initial Set-Up 12 There are a number of important steps required to set up your generator for initial use. These steps are: Steps for Installation / Initial Set-Up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Sett...

Installation / Initial Set-Up (cont’d) 13 3. Set-up either as a BUILDING BACK-UP or PORTABLE Power Source This generator is designed to provide up to 2700W of electrical power. It can supply electricity in two ways: 1. As a back-up, standby power source for a building. For this application, you must...

Installation / Initial Set-Up (cont’d) 14 In addition to isolating your generator from the utility system, the transfer switch connects your generator to a limited set of circuits in your building that have been chosen as critical to operate during a power outage. The generator cannot power your ent...

Installation / Initial Set-Up (cont’d) 15  Extension cords may be used to power devices that are located at a distance from the generator. However, use only UL-listed, outdoor-rated, grounded extension cords of the proper size. Use Table 2 below to choose an adequately sized extension cord accordin...

Installation / Initial Set-Up (cont’d) 16 4. Select a Suitable Site Before using the generator, you must select a suitable OUTDOOR location for installation and operation. This location should meet all of the criteria listed below. WARNING: You must choose a suitable site for operating your generato...

Installation / Initial Set-Up (cont’d) 17 Adequate cooling ventilation The generator needs adequate, unobstructed flow of air to allow for proper cooling of engine and generator head. WARNING: Heat build-up from inadequate ventilation can result in fire, posing a serious risk to nearby persons and s...

Installation / Initial Set-Up (cont’d) 18 5. Grounding the generator Always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) Drive a ¾” or 1” copper pipe or...

Operation 19 Once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation Procedures 1. General Safety Rules for Operation 2. Preparing for Operation 3. Starting the Engine 4. C...

Operation (cont’d) 21 Static electricity and filling the gasoline tank: Static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge Static electricity can explosively ignite gasoline vapors that are present d...

Operation (cont’d) 22 2. Preparing for Operation Position generator Position generator in accordance with the instructions given in “Installation & Initial Set-up, Step 4: Select a Suitable Site” of this manual. Operate outside only, on dry, level ground with at least 20 feet from the home, away...

Operation (cont’d) 23 WARNING : Gasoline fire/explosion hazard Gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite gasoline vapors, which can become widespread during fueling. A flash fire and/or explosion could result and cause serious injury or death. Use extreme care w...

Operation (cont’d) 25 3. Starting the Engine After you have completed the pre-start checklist procedures, you are ready to start the engine. To start the engine: 1) Disconnect all loads to the generator. 2) Adjust choke: a) To start a cold engine, pull the choke rod to the CLOSED position. b) To res...

Operation (cont’d) 26 4. Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads...

Operation (cont’d) 27 5. Connecting Loads You will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...

Maintenance & Repair 30 Inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. WARNING ALWAYS shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cle...

Maintenance & Repair (cont’d) 31 Check GFCI (if equipped) Once a month, test the Ground Fault Circuit Interrupter (GFCI) to protect against electrical shock due to failure of the GFCI. (Only for those models equipped with GFCI – See the “Specifications” section.) To test the GFCI: 1. Depress the...

Troubleshooting 32 TROUBLESHOOTING Problem Possible Causes Possible Remedies Engine will not start. a) Low oil level. b) Fouled spark plug. c) Out of fuel. d) Ignition switch lever in OFF position. a) Fill crankcase to proper oil level. b) Clean or replace spark plug. c) Fill fuel tank. d) Place ign...

Summary of Important Safety Information for Operation 33 This section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. WARNING Carefu...

Summary of Important Safety Information for Operation (cont’d) 34 licensed electrician installs the generator with a connection to your building’s electrical circuit for use as a standby power system, grounding will be complete through the building’s grounding system.  Isolate connection to buildin...

Summary of Important Safety Information for Operation (cont’d) 35 Safety – During Use  Safety equipment / controls . Always operate the generator with all safety covers, guards, and barriers in place and in good working order, and all controls properly adjusted for safe operation.  Know how to sto...

Summary of Important Safety Information for Operation (cont’d) 36 Safety – After use  Cool engine before storing. Let engine cool for at least five minutes before storing. A hot engine can be a fire hazard.  Prevent accidental starting. When generator is not in use, remove key from starter (key st...

Wiring Diagram 165912 - Rev I.3 39 Diag # Part # Description Qty 1 305555 Connector Wire Harness 1 2 306496 Wire Assembly (W43, G41, G42) 1 B46 306571 Black Terminated Wire 1 B52 305556 Black Terminated Wire 1 W55 305557 White Terminated Wire 1

Limited Warranty 41 Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly an d enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Li ke ...

42 Assembled by Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 NorthernTool.com