Page 3 - Cleaning and Maintenance; iMPORtANt SAFety iNFORMAtiON; CARBON MONOxiDe POiSONiNG:; Continued on page 4; iNStAlleR; Any change to this fireplace or its controls can be dangerous.; ARN
57D0016 IDV380/IDV490 Fireplace Insert 3 4. Never install the insert • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 36" from the front, top, or sides of the insert • in high traffic areas • in windy or drafty areas 5. This insert rea...
Page 4 - iMPORtANt SAFety iNFORMAtiON and CODe APPROVAl; Continued from page 3; CODe APPROVAl; liSteD VeNteD GAS FiRePlACe heAteR; Manufactured; Standard for Manufactured home installations, ANSi/NCSBCS A225.1; WARNING; PleASe ReAD the FOllOWiNG
4 57D0016 IDV380/IDV490 Fireplace Insert iMPORtANt SAFety iNFORMAtiON and CODe APPROVAl Continued from page 3 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 , or the Ca...
Page 5 - hiGh eleVAtiONS; Orifice; GAS SPeCiFiCAtiONS & ORiFiCe SiZe
57D0016 IDV380/IDV490 Fireplace Insert 5 FP2621IDV controls PRODuCt FeAtuReS • This appliance has been certified for use with either natural or propane gas. Refer to the appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting r...
Page 6 - iNSeRt DiMeNSiONS
6 57D0016 IDV380/IDV490 Fireplace Insert iNSeRt DiMeNSiONS Figure 2 - IDV Fireplace Insert Dimensions C D E M L G F B A B A H K I J 570016IDV dims Ref. iDV380 iDV490 A C\v " (578 mm) 4 C\v " (69 mm) B 30 C\zn " (767 mm) 33 ZZ\zn " (856 mm) C 7 B\, " (70 mm) 31 Z\, " (791 mm) ...
Page 7 - The following factors should be taken into consideration:; iNSeRt APPliCAtiONS; The dimensions shown on
57D0016 IDV380/IDV490 Fireplace Insert 7 BeFORe yOu StARt Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute p...
Page 9 - ney before installing.
57D0016 IDV380/IDV490 Fireplace Insert 9 FP2624insert placement iNStAllAtiON iNSeRt PlACeMeNt • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (UL-17, solid fuel) fireplace. Repair any fireplace damage prior to installation. • Because the i...
Page 10 - iNStAllAtiON; The damper and grate must be removed.; with screws supplied.; Please review the following carefully.
10 57D0016 IDV380/IDV490 Fireplace Insert iNStAllAtiON ZeRO-CleARANCe (MetAl) FiRePlACe RequiReMeNtS • The damper and grate must be removed. • The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed (if applicable). • Do not remove or alter the insulation or any...
Page 11 - Figure 6; VeNtiNG RequiReMeNtS
57D0016 IDV380/IDV490 Fireplace Insert 11 VeNtiNG iNStAllAtiON R e a d a l l i n s t r u c t i o n s c o m p l e t e l y a n d thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained...
Page 12 - VeNtiNG iNStAllAtiON
1 57D0016 IDV380/IDV490 Fireplace Insert High-Temp Silicone High-Temp Silicone FP2626connect exhaust pipe VeNtiNG iNStAllAtiON AltituDe CONSiDeRAtiONS This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctl...
Page 13 - You may use either reline configuration with a masonry
57D0016 IDV380/IDV490 Fireplace Insert 13 VeNtiNG iNStAllAtiON VeNt CONFiGuRAtiONS NOte: You may use either reline configuration with a masonry or zero-clearance fireplace. FP2627inlet exhaust reline Exhaust Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney enteri...
Page 14 - Figure
14 57D0016 IDV380/IDV490 Fireplace Insert VeNtiNG iNStAllAtiON MANiFOlD ReMOVAl AND iNStAllAtiON The manifold is shipped attached to insert. It may be removed to allow tight installation. Manifold may be loos-ened and rotated for desired pipe location.1. R e m o v e b r i c k l i n e r a n d baffle....
Page 15 - uti; CheCK GAS tyPe
57D0016 IDV380/IDV490 Fireplace Insert 15 iNSeRt iNStAllAtiON iNStAllAtiON iteMS NeeDeD Make sure you have the items listed below before installing appliance. • External regulator (supplied by installer) • Piping (check local codes) • Test gauge connection* • Sealant (resistant to propane/LP gas) • ...
Page 16 - iNSeRt iNStAllAtiON; Natural Gas; From Gas Meter
16 57D0016 IDV380/IDV490 Fireplace Insert iNSeRt iNStAllAtiON Only persons licensed to work with gas piping may make the necessary gas con-nections to this appliance. A manual shut-off valve is factory installed upstream of the appliance. union tee and plugged 1/8" NPt pressure tapping point sho...
Page 17 - CheCK GAS PReSSuRe; the gas supply is different from the fireplace,
57D0016 IDV380/IDV490 Fireplace Insert 17 CheCK GAS PReSSuRe 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, StOP! Do not install the appliance. Contact your dealer immediately. . Install and attach flex...
Page 18 - Verify proper operation after servicing.; and; Canadian Electrical Code, CSA; wall switch wiring
18 57D0016 IDV380/IDV490 Fireplace Insert eleCtRiCAl iNStAllAtiON ReMOte WAll MOuNteD SWitCh A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. At-tach the wall switch in a junction box at the desired location on the wall. Figure 18 . NOte: extended leng...
Page 19 - lOG PlACeMeNt; Before you begin; After handling; Refer to Figure 18
57D0016 IDV380/IDV490 Fireplace Insert 19 lOG PlACeMeNt Before you begin - This unit is supplied with seven (7) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with s...
Page 20 - Align holes in the bottom of the left base
0 57D0016 IDV380/IDV490 Fireplace Insert lOG PlACeMeNt 5. Align holes in the bottom of the left base log # with two () pins on the left side of insert. Install left base log. Figure 20 LG766rockwool Left Front Log# LG768 Figure 20 6. Align holes in bottom of right base log #3 with two () to the righ...
Page 21 - Set right center log #5 on center pin to
57D0016 IDV380/IDV490 Fireplace Insert 1 lOG PlACeMeNt 8. Set right center log #5 on center pin to the left of right base log. Figure 23 LG771place right center log 5 Right Center Log#5 LG771 Figure 23 9. Place one end of right top log #6 on cutout of right base log. Align opposite end on right cent...
Page 22 - iNStAlliNG ON/OFF SWitCh; After installing surround, disconnect the
57D0016 IDV380/IDV490 Fireplace Insert SuRROuND iNStAllAtiON iNStAll SuRROuND 1. Remove glass. Page 28 . Align plain or beveled surround with unit opening.3. Attach surround to unit with six (6) screws provided. Figures 26 & 27 4. Reinstall glass. FP2633install plain surround Plain Surround Scre...
Page 23 - DOOR and FiliGRee iNStAllAtiON; Slide cabinet door frame on to front of unit. Make sure; ti; Slide one door onto hinges. Repeat for other door.
57D0016 IDV380/IDV490 Fireplace Insert 3 DOOR and FiliGRee iNStAllAtiON iNStAlliNG FiliGRee PANelS AND CABi-Net DOOR FRAMe 1. Slide cabinet door frame on to front of unit. Make sure the four (4) hooks of the cabinet door frame are inside four slots on front of unit. Figure 29 . Slide top filigree pa...
Page 24 - FOR yOuR SAFety ReAD BeFORe liGhtiNG; iNitiAl liGhtiNG
4 57D0016 IDV380/IDV490 Fireplace Insert OPeRAtiNG iNStRuCtiONS A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor bec...
Page 25 - Continued on next page; APPROVeD leAK teStiNG MethOD; liGhtiNG PilOt; Figure 32 - Pilot Position; Never check for gas leak with open flame!; liGhtiNG PilOt FOR the FiRSt tiMe; OPeRAtiNG iNStRuCtiONS
57D0016 IDV380/IDV490 Fireplace Insert 5 PILOT O F F PI L O T ON Continued on next page APPROVeD leAK teStiNG MethOD You may check for gas leaks with the following meth-ods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer if using a soap and water solution to tes...
Page 26 - control knob on; fan control knob; liGhtiNG BuRNeR; MAiN BuRNeR SWitCh; Depress and turn the knob counterclockwise; PilOt POSitiON; tO tuRN OFF GAS; ADjuStiNG BlOWeR SPeeD; . One click clockwise turns blower to high speed.; Figure 34 - On Position
6 57D0016 IDV380/IDV490 Fireplace Insert OPeRAtiNG iNStRuCtiONS PILOT OF F PILOT O N Figure 36 - Off Position OF F PILO T ON PILOT FP1937 control knob on PILOT O F F PI L O T ON ON OFF FP1939 fan control knob liGhtiNG BuRNeR MAiN BuRNeR SWitCh The “ON/OFF” switch for the main burner can be found on ...
Page 28 - GlASS RePlACeMeNt; lifting the door up and off the unit.
8 57D0016 IDV380/IDV490 Fireplace Insert GlASS RePlACeMeNt W ARN iNG Make sure the glass panel edges do not touch any metal parts during thermal expansion. CA uti ON Always use gloves when handling broken glass. GlASS RePlACeMeNt 1. Put on gloves. Remove glass frame from insert by releasing two latc...
Page 29 - VeNtiNG SySteM; A qualified agency should examine the venting system annually.; CleANiNG GlASS; Visually check pilot and burner flames periodically.; CleANiNG and MAiNteNANCe
57D0016 IDV380/IDV490 Fireplace Insert 9 Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. VeNtiNG SySteM A qualified agency should examine the venting system annually. CleANiNG GlASS Clean the ceramic glass periodically. Condensation...
Page 30 - Refer to Pages 19 through 21.; MAiNtAiNiNG yOuR heAteR’S APPeARANCe
30 57D0016 IDV380/IDV490 Fireplace Insert CleANiNG and MAiNteNANCe FiReBOx CleANiNG 1. Carefully remove log set, and embers from combustion chamber. . Vacuum burner compartment thoroughly. 3. Vacuum any dust off logs. 4. Remove any lint from main burner and pilot. 5. Carefully replace log set, and e...
Page 31 - . Turn gas control knob to “OFF” position to shut off gas to heater.
57D0016 IDV380/IDV490 Fireplace Insert 31 MAiNteNANCe yeARly SeRViCe PROCeDuRe Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximat...
Page 32 - tROuBleShOOtiNG; OBSeRVeD PROBleM; Pilot will not stay lit.; POSSiBle CAuSe; NOTE: All troubleshooting items are listed in order of operation.
3 57D0016 IDV380/IDV490 Fireplace Insert tROuBleShOOtiNG OBSeRVeD PROBleM Piezo ignitor will not light the pilot after repeated pressing of piezo ignitor. Pilot will not stay lit. Burner will not light when valve and burner switch are both on. Glass fogs up Blue flames Sooting POSSiBle CAuSe 1. Defe...
Page 33 - White; Description
57D0016 IDV380/IDV490 Fireplace Insert 33 BlOWeR ReMOVAl and ASSeMBly BlOWeR PARtS liSt: FP1945blower CA uti ON label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. White (Hi Temp) FP1946blo...
Page 34 - RePlACeMeNt PARtS
34 57D0016 IDV380/IDV490 Fireplace Insert RePlACeMeNt PARtS 1 2 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 570016IDV parts
Page 39 - liMiteD liFetiMe WARRANty POliCy; liFetiMe WARRANty; serial number of your MHSC product.
57D0016 IDV380/IDV490 Fireplace Insert 39 liMiteD liFetiMe WARRANty POliCy liFetiMe WARRANty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FiVe yeAR WARRANty The fol...
Page 40 - Model
40 57D0016 IDV380/IDV490 Fireplace Insert MhSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.com efficiency Ratings Model enerGuide Ratings Fireplace efficiency (%) IDV380NVC 69.6 IDV380PVC 66. IDV490NVC 69.8 IDV490PVC 67.