Mitsubishi PUHZ-SW100VHA-BS.UK- Manuals

5 2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES Flowchart Perform the airtight test, vacuum air purging, additional refrigerant charging (if necessary), and gas leak check. • Refer to the fl owchart below to determine if the existing pipes can be used and if it is necessary to use a f...

6 Cautions for refrigerant piping work New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A ...

7 3 FEATURES PUHZ-SW75VHA.UKPUHZ-SW75VHA-BS.UK CHARGELESS SYSTEMPRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.(Max. 10m (PUHZ-SW75-120)) The refrigerant circuit with LEV (Linear Expansion Valve) and Accumulator always control the optimal refrigerant level regardless of the length...

8 4 SPECIFICATIONS <Reference data> Plate heat exchanger (ACH70-40 plates) Nominal water fl ow L/min 22.9 Heating(A7/W35) Capacity kW 8.00 COP 4.40 Power input kW 1.82 Heating(A7/W45) Capacity kW 8.00 COP 3.40 Power input kW 2.35 Heating(A2/W35) Capacity kW 7.50 COP 3.40 Power input kW 2.20 He...

11 5 DATA 5-1. REFILLING REFRIGERANT CHARGE (R410A : kg) 5-2. COMPRESSOR TECHNICAL DATA Service Ref. Piping length (one way) Initial charged 10m 20m 30m 40m 50m 60m 75m PUHZ-SW75VHA.UKPUHZ-SW75VHA-BS.UK 3.2 3.6 4.0 4.6 — — — 3.2 PUHZ-SW100VHA.UKPUHZ-SW100VHA-BS.UKPUHZ-SW100YHA.UKPUHZ-SW100YHA-BS.UK ...

13 6 OUTLINES AND DIMENSIONS Unit : mm Air Intake Rear Air Intake Handle for moving Handle for moving 322 950 473 943 23 *1 447 *1 431 673 2 1 Handle for moving Handle for moving Service panel Earth terminal Left···Power supply wiring Right···Indoor/Outdoor wiring Terminal Connections Rear piping co...

14 Handle for moving Side Air Intake Front piping cover Rear piping cover Air intake Rear Air Intake Handle for moving Handle for moving Terminal connection Left···Power supply wiring Right···Indoor/Outdoor wiring Earth terminal Service panel Handle for moving 1 2 Air Discharge Rear Air Intake Side ...

15 7 WIRING DIAGRAM 1 2 3 4 5 6 7 8 OFF ON 75V MODEL SW6 * 1 MODEL SELECT The black square ( ) indicates a switch position. SW5-6 * 2 OFF ON 1 2 3 4 5 6 * 2 SW5 -1 to 5 : Function Switch SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1MCMF121S463H63HSTH3TH4TH6TH7TH8TH34LEV-A, LEV-BACLCY1, CY2 Terminal Block ...

18 8 WIRING SPECIFICATIONS FIELD ELECTRICAL WIRING (power wiring specifications) Outdoor unit model SW75V SW100V SW120V SW100, 120Y Outdoor unit power supply ~/N (single), 50 Hz, 230 V ~/N (single), 50 Hz, 230 V ~/N (single), 50 Hz, 230 V 3N~ (3 ph 4-wires), 50 Hz, 400 V Outdoor unit input capacity ...

19 9 REFRIGERANT SYSTEM DIAGRAM unit : mm(inch) Distributor Thermistor TH7 (Ambient) Heat exchanger Refrigerant LIQUID pipe connection : 9.52(3/8) Stop valve (with service port) Strainer #100 Power receiver Linear expansion valve B Linear expansion valve A Strainer #100 Thermistor TH6 (2-phase pipe)...

20 9-2. Unit replacement operation When reusing the existing pipes that carried R22 refrigerant for the SW75/100/120 models, replacement operation must be performed before performing a test run. 1 If new pipes are used, these procedures are not necessary. 2 If existing pipes that carried R22 refrige...

21 10 TROUBLESHOOTING 10-1. TROUBLESHOOTING <Error code display by self-diagnosis and actions to be taken for service (summary)> Present and past error codes are logged and displayed on the control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trou...

22 10-3. SELF-DIAGNOSIS ACTION TABLE <Abnormalities detected when the power is turned on> Note: Refer to indoor unit section for code P and code E. Error Code Abnormal point and detection method Case Judgment and action None — 1 No voltage is supplied to terminal block (TB1) of outdoor unit. a...

24 Error Code Abnormal point and detection method Judgment and action U1 High pressure (High-pressure switch 63H operated) Abnormal if high-pressure switch 63H operated ( ) during compressor operation. 4.15 MPa 63H: High-pressure switch 1 Short cycle of indoor unit 2 Clogged filter of indoor unit 3 ...

34 AC 198V to AC 264V? AC 198V to AC 264V? AC 198V to AC 264V? DC 12V to DC 16V? DC 12V to DC 16V? NO YES NO YES NO YES YES NO YES NO Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit. Check the voltage am...

35 AC 198V to AC 264V? Are there looseness or disconnection of the indoor/ outdoor connecting wire? Is anything displayed? DC 17V to DC 28V? Is “E8” displayed? Can all the indoor unit be operated? Check the voltage between S2 and S3 on the terminal block of the outdoor unit. NO YES Not lighting. Bli...

41 Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1, 2) for the motor with the power supply on. (It causes trouble of the outdoor controller circuit board and fan motor.) Self checkSymptom : The outdoor ...

43 <Output pulse signal and the valve operation> (2) Linear expansion valve operation Open Extra tightning (about 32 pulse) Pulse number 500 pulse Opening a valve all the way Close V alve position (capacity) Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8 Closing a valve : 1 → 2 → 3 → 4 → ...

44 Main body Lead wire Stopper Coil Be sure to attach the stopper. A (3) How to attach and detach the coil of linear expansion valve <Composition>Linear expansion valve is separable into the main body and the coil as shown in the diagram below. <How to detach the coil> Hold the lower par...

45 10-7. TEST POINT DIAGRAMOutdoor controller circuit boardPUHZ-SW75VHA(-BS).UKPUHZ-SW100VHA(-BS).UK PUHZ-SW100YHA(-BS).UK PUHZ-SW120VHA(-BS).UKPUHZ-SW120YHA(-BS).UK – + } <CAUTION> TEST POINT 1 is high voltage. SW4 Test operation SW6 Model select SW5 Function switch,Model select SW1 Forced de...

47 Outdoor noise filter circuit boardPUHZ-SW100YHA.UK PUHZ-SW100YHA-BS.UKPUHZ-SW120YHA.UK PUHZ-SW120YHA-BS.UK LI1, LI2, LI3, NIPOWER SUPPLY LI1-LI2/LI-LI3/LI3-LI1 : AC400V inputLI1-NI/LI2-NI/LI3-NI : AC230V input(Connect to the terminal block (TB1)) GD1 Connect to the earth CNAC2AC230V (Connect to t...

50 Outdoor power circuit boardPUHZ-SW100YHA.UKPUHZ-SW100YHA-BS.UKPUHZ-SW120YHA.UKPUHZ-SW120YHA-BS.UK Brief Check of POWER MODULE* Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, ...

52 10-8. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS (1) Function of switches w 1 Forced defrost should be done as follows. 1 Change the DIP SW1-1 on the outdoor controller board from OFF to ON. 2 Forced defrost will start by the above operation 1 if all these conditions written below are satisfied...

53 Special function (a) Low-level sound priority mode (Local wiring) Unit enters into Low-level sound priority mode by external signal input setting. Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual. Adding a commercial time...

56 <Outdoor unit operation monitor function>[When optional part ‘A-Control Service Tool (PAC-SK52ST)’ is connected to outdoor controller board (CNM)] Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by controlling DIP SW2 on ‘A-...

59 SW2 setting 1 ON 2 3 4 5 6 Display detail Explanation for display Unit Capacity setting display Displayed as an outdoor capacity code. Code display 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 Outdoor unit setting information Indoor pipe temperature / Liquid (TH2(1))Indoor 1-39 – 88 Code display : -39 – 88(When...

62 SW2 setting Display detail Explanation for display Unit 1 ON 2 3 4 5 6 Pulse LEV-A opening pulse on error occurring0 – 480 0 – 480(When it is 100 pulse or more, hundreds digit, tens digit and ones digit are displayed by turns.)(Example) When 130 pulse; 0.5 secs. 0.5secs. 2 secs. : Indoor room tem...

63 SW2 setting Display detail Explanation for display Unit : 0 – 255(When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.)(Example) When 150°C; 0.5 secs. 0.5secs. 2 secs. Sub cool on error occurring SC0 – 130 Cooling = T 63HS - TH3 Heating = T 63HS...

64 SW2 setting Display detail Explanation for display Unit 1 ON 2 3 4 5 6 Comp. surface temperature (TH34)3 – 217 3 – 217 (When the comp.shell thermistor detects 100°C ormore, hundreds digit, tens digit and ones digit aredisplayed by turns.)(Example) When 105°C; 0.5 secs. 0.5secs. 2 secs. 05 1 : 1 O...

OPERATING PROCEDURE PHOTOS & ILLUSTRATION 65 PUHZ-SW75VHA.UK PUHZ-SW75VHA-BS.UK 1. Removing the service panel and top panel (1) Remove 3 service panel fixing screws (5 × 12) and slide the hook on the right downward to remove the service panel. (2) Remove screws (3 for front, 3 for rear/5 × 12) o...

OPERATING PROCEDURE PHOTOS 66 Thermistor <2-phase pipe> (TH6) Photo 4 4. Removing the thermistor <2-phase pipe> (TH6) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Disconnect the connector TH7/6 (red) on the controller circuit board in the electr...

OPERATING PROCEDURE PHOTOS 67 7. Removing the 4-way valve coil (21S4), LEV coil (LEV-A, LEV-B) (1) Remove the service panel. (See Photo 1)(2) Remove the top panel. (See Photo 1)(3) Remove the electrical parts box. (See Photo 3) [Removing the 4-way valve coil] (4) Remove 4-way valve coil fixing screw...

OPERATING PROCEDURE PHOTOS 68 11. Removing the reactor (ACL) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove the electrical parts box. (See Photo 3) (4) Remove 4 reactor fixing screws (4 × 20) and remove the reactor. * The reactor is attached to the rea...

OPERATING PROCEDURE PHOTOS 69 12. Removing the compressor (MC) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove 2 front cover panel fixing screws (5 × 12) and remove the front cover panel. (See Photo 2-1) (4) Remove 2 back cover panel fixing screws (5 × ...

70 OPERATING PROCEDURE PUHZ-SW100VHA.UK PUHZ-SW100VHA-BS.UKPUHZ-SW120VHA.UK PUHZ-SW120VHA-BS.UK 1. Removing the service panel and top panel (1) Remove 3 service panel fixing screws (5 × 12) and slide the hook on the right downward to remove the service panel. (2) Remove screws (3 for front, 3 for re...

71 OPERATING PROCEDURE Photo 4 4. Removing the thermistor <2-phase pipe> (TH6) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Disconnect the connectors, TH7/6 (red), on the controller circuit board in the electrical parts box. (4) Loosen the clamp for t...

72 OPERATING PROCEDURE 7. Removing the 4-way valve coil (21S4), and LEV coil (LEV(A), LEV(B)) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) [Removing the 4-way valve coil] (3) Remove 4-way valve coil fixing screw (M5 × 6). (4) Remove the 4-way valve coil by slid...

73 12. Removing the compressor (MC) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove 2 front cover panel fixing screws (5 × 12) and remove the front cover panel. (See Photo 3.) (4) Remove 2 back cover panel fixing screws (5 × 12) and remove the back cove...

74 OPERATING PROCEDURE PHOTOS & ILLUSTRATION Photo 3 3. Removing the electrical parts box (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Disconnect the indoor/outdoor connecting wire from terminal block. (4) Disconnect the connector CNF1, CNF2, LEV-A and ...

75 OPERATING PROCEDURE 4. Disassembling the electrical parts box (1) Disconnect all the connectors on the controller circuit board. (2) Remove the 3 screws, screw 1 , 2 and 3 , that fix the plate equipped with the outdoor controller circuit board, and the electrical parts box, screw 1 from the front...

76 Photo 5 5. Removing the thermistor <2-phase pipe> (TH6) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Disconnect the connector TH7/6 (red), on the controller circuit board in the electrical parts box. (4) Loosen the 2 wire clamps on top of the elect...