Page 2 - Important Notices for Servicers and Consumers; W AR NING; W A RNIN G; CAUTION; Important Information
2 16022842 Rev. 0 ©2003 Maytag Appliances Company Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride andworkmanship go into every product to provide our customers with quality products. It is pos...
Page 3 - Table of Contents
©2003 Maytag Appliances Company 16022842 Rev. 0 3 Important Information .................................................... 2Important Safety Information ......................................... 4General Information Model Identification .................................................... 7Model N...
Page 4 - WARNING; Important Safety Information
4 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To reduce the risk of fire, electric shock, serious injuryor death to persons when using your washer, followthese basic precautions: • Read all instructions before using the washer.• Refer to the Grounding Instructions in the Installation M...
Page 5 - Electrical Service Information; Ground; Related Publications; About Ground Wires
©2003 Maytag Appliances Company 16022842 Rev. 0 5 Electrical Service Information Proper Grounding and Polarization of120 Volts Wall Outlets For the safety of our customers and the ServiceTechnician ALL appliances have a three–prong power cordand MUST be connected to a properly polarized ANDgrounded ...
Page 6 - Mispolarized; Grounding Instructions; MUST
6 16022842 Rev. 0 ©2003 Maytag Appliances Company Important Safety Information ExplanationPolarization –This means that the larger slot must be neutral and the small slot must be at line voltage. Mispolarized –The outlet is incorrectly wires so that the larger slot is at line voltage and the smaller...
Page 7 - General Information; Model Identification; Service; Commercial Washer Nomeclature
©2003 Maytag Appliances Company 16022842 Rev. 0 7 General Information Model Identification Model and serial number is located on the back of theconsole and cabinet. It is important that you keep arecord for future reference.• For Maytag product call your distributor or visit the Web Site at www.mayt...
Page 8 - HOW IT WORKS
8 16022842 Rev. 0 ©2003 Maytag Appliances Company General Information HOW IT WORKS The cycles are made up of three basic operations Fill,agitate and drain/spin. These operations are sequencedby the controls (timer or microprocessor board) to providea proper cleaning cycle for each of several differe...
Page 9 - DRIVE MOTOR; AGITATION
©2003 Maytag Appliances Company 16022842 Rev. 0 9 General Information DRIVE MOTOR When the water level/pressure switch is satisfied circuitsare completed to the main drive motor. The drive motor isa special high torque split-phase, four pole motor. Twowindings are used. The run winding is designed f...
Page 10 - TOOLS FOR SERVICING
10 16022842 Rev. 0 ©2003 Maytag Appliances Company General Information TOOLS FOR SERVICING The following is a list of tools used to service thecommercial top load washer. WARNING ! To avoid risk of electrical shock, personal injury or death from improper servicing, make sure you understand theproper...
Page 11 - Mechanical Troubleshooting
©2003 Maytag Appliances Company 16022842 Rev. 0 11 Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testingrequires power. Mechanical Troubleshooting There are a number of factors which can contribute ...
Page 12 - Drive Lug Adjustment
12 16022842 Rev. 0 ©2003 Maytag Appliances Company Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testingrequires power. Drive Lug Adjustment 1. Disconnect power supply to unit.2. Turn the drive pull...
Page 13 - ELECTRICAL TROUBLESHOOTING
©2003 Maytag Appliances Company 16022842 Rev. 0 13 Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testingrequires power. Continuity test of “load” devices will show varying levels ofresistance from v...
Page 14 - MOTOR TESTING
14 16022842 Rev. 0 ©2003 Maytag Appliances Company Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testingrequires power. MOTOR TESTING A motor test cord may be used to electrically check operation of...
Page 15 - Agitation
©2003 Maytag Appliances Company 16022842 Rev. 0 15 Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testingrequires power. Agitation Spin Windings Wiring Harness Connections Readings Run Winding Red to...
Page 16 - Control Panel
16 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures CS (Coin Slide) Model Timer 1. Disconnect power supply to unit.2. Use key to gain access through service door.3. ...
Page 17 - Motor Run Relay; Cycle Selector Switch
©2003 Maytag Appliances Company 16022842 Rev. 0 17 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Motor Run Relay 1. Disconnect power supply to unit.2. Remove Control Panel.3. Disconnect wires from Motor Relay.4...
Page 18 - Reversing Motor Relay
18 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Lid Switch Assembly (Prior series 15) 1. Disconnect power supply to unit.2. Remove Control Panel.3. Remove wires ...
Page 19 - Unbalance Lever and Plunger Assembly
©2003 Maytag Appliances Company 16022842 Rev. 0 19 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Reinstalling Lid Switch 1. Insert the lid switch assembly in the Top Cover (Push the switch assembly straight dow...
Page 20 - Meter Case; Coin Slide; Coin Drop Acceptor
20 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures 3. Remove coin box.4. Remove timer or disconnect wires to Service and Vault Switches. 2. Unlock service access do...
Page 21 - Coin Vault Switch; Lid
©2003 Maytag Appliances Company 16022842 Rev. 0 21 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Coin Vault Switch 1. Disconnect power supply to unit.2. Remove Service Access Door and Coin Box.3. Disconnect wir...
Page 22 - Front Panel; Tub Cover; Balance Ring
22 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Note: If the fit between the right hinge ball and the lid is so tight you cannot press it into position with ther...
Page 23 - Inner Tub; Access Plug; Agitator
©2003 Maytag Appliances Company 16022842 Rev. 0 23 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Inner Tub 1. Disconnect power supply to unit.2. Remove Front Panel.3. Raise Top Cover. Note: Try using a thin pie...
Page 24 - Outer Tub
24 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Outer Tub 1. Disconnect power supply to unit.2. Remove Inner Tub.3. Remove Mounting Stem.4. Loosen clamps and rem...
Page 25 - Transmission
©2003 Maytag Appliances Company 16022842 Rev. 0 25 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Reinstalling tub bearing 1. Turn tub over, starting bearing into outer tub. Note: Caution should be exercised to ...
Page 26 - Lip Seal
26 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures 11. Grasp the drive pulley and slowly pull the center shaft out. Only a small amount of force will be needed tore...
Page 27 - Brake Package and Radial Bearing
©2003 Maytag Appliances Company 16022842 Rev. 0 27 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures 6. Set washer down on top of the wood block.7. The complete assembly of the Tubs and Damper should be pushed up f...
Page 28 - Drive Pulley and Rotor Bearing
28 16022842 Rev. 0 ©2003 Maytag Appliances Company WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Note: When the drive Pulley is replaced, the Drive Lug must be properly positioned. Drive Pulley and Rotor Bearin...
Page 29 - Pump
©2003 Maytag Appliances Company 16022842 Rev. 0 29 WARNING ! To avoid risk of electrical shock, personal injury or death;disconnect power to unit before servicing. Disassembly Procedures Pump 1. Disconnect power supply to unit.2. Remove Front Panel.3. Disconnect hoses from pump. 4. Tape washer lid t...