Page 2 - REFERENCES; OPERATION MANUAL
2 91XW CROSS-TRAINER 91XW-0XXX-01 REFERENCES S/N XTG100000 and UP OPERATION MANUAL M051-00K61-A093 SERVICE MANUAL M051-00K61-A097 ARCTIC SILVER TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 STEALTH GRAY TOUCH UP PAINT (FOR ROCKER ARMS)...
Page 3 - CONTENTS; Page
3 91X CROSS-TRAINER 91XW-0XXX-01 CONTENTS S/N XTG100000 and UP Page DRIVE BELTS AND ALTERNATOR................................................................................. 4 CONSOLE SUPPORT ASSEMBLY .................................................................................. 5 CONSOLE ASSE...
Page 4 - DRIVE BELTS AND ALTERNATOR; Alternator Strap
4 91XW CROSS-TRAINER 91XW-0XXX-01 DRIVE BELTS AND ALTERNATOR S/N XTG100000 and UP Drive Belt0K61-02701-0000 Intermediate Bracket0K61-02400-0001 Alternator Pivot Bolt0017-00101-0964 Alternator Strap Bolt-20017-00101-0986 Flange Lock Nut0017-00103-0188 Alternator Strapw/Insert 0K61-02601-0000 Intermed...
Page 5 - CONSOLE SUPPORT ASSEMBLY
5 91XW CROSS-TRAINER 91XW-0XXX-01 CONSOLE SUPPORT ASSEMBLY S/N XTG100000 and UP Bolt-2 0017-00101-1645 Flat Washer-2 0017-00104-0192 Console Support Assembly AK61-00500-0015 Polar Cable AK36-00021-0003 Mounting Screws (8) (not shown for accessory tray and console) 0017-00101-1744 Accessor y Tray Kit...
Page 6 - CONSOLE ASSEMBLY; Console Assembly
6 91XW CROSS-TRAINER 91XW-0XXX-01 CONSOLE ASSEMBLY S/N XTG100000 and UP Console Board - UpperA084-92219-A006 Console Case Assembly AK63-00121-0001 Battery Door0K63-01029-0001 Phillips Pan Screws(13)0017-00101-1650 Upper Overlay Lower Overlay Console Assembly Overlay/Bezel/ Switch Assembly AK61-00203...
Page 7 - ROLLER ASSEMBLY; Bolt
7 91XW CROSS-TRAINER 91XW-0XXX-01 ROLLER ASSEMBLY S/N XTG100000 and UP Crank Arm & Spindle assy.AK61-00064-0001 Set Screw1/4-20x50017-00101-0333 Bolt 0017-00101-1606 Locking Nut0017-00103-0025 Crank Cover 0K61-03100-0002 Square Key0K53-01122-0000 Allen-Head Cap Screw0017-00101-1645 Arm Extension...
Page 9 - DRIVE LINKAGE ASSEMBLY
9 91XW CROSS-TRAINER 91XW-0XXX-01 DRIVE LINKAGE ASSEMBLY S/N XTG100000 and UP Spherical Washer 0017-00009-1085 Spherical End Sleeve 0K61-01066-0000 Control Link Sleeve 0K61-01261-0000 Wave Washer Spring 0017-00009-1084 Silver Bearing Back Side Black Bearing Front Side Flat Washer 0017-00104-0164 Fla...
Page 10 - ANTI LIFT BRACKET & OUTER PEDAL COVERS
10 91XW CROSS-TRAINER 91XW-0XXX-01 ANTI LIFT BRACKET & OUTER PEDAL COVERS S/N XTG100000 and UP Left Link Cover w/decal AK61-00175-0002 Decal 0K61-01367-0000 Phillips Pan Screw 0017-00101-1646 Allen Head Bolt 0017-00101-1645 Roller Retainer Plate 0K61-04114-0000 Right Link Cover w/decal AK61-0017...
Page 11 - FRAME ASSEMBLY
11 91XW CROSS-TRAINER 91XW-0XXX-01 FRAME ASSEMBLY S/N XTG100000 and UP Control PCB AK61-00145-0000 Resistor Bracketw/cable assy. AK61-00127-0000 Screw (14)0017-00101-1282 Screw (14)0017-00101-1282 Pillow BlockBearing Nuts0017-00103-0025 Pillow BlockBearing Washers0017-00104-0192 Pillow BlockBearing ...
Page 12 - CLEVIS & FRONT FRAME COVERS
12 91XW CROSS-TRAINER 91XW-0XXX-01 CLEVIS & FRONT FRAME COVERS S/N XTG100000 and UP Clevis Cover Screw-2 0017-00101-1242 Clevis Cover-2 AK61-00062-0001 Stabilizer Cap-4 0K61-01284-0001 Wheel Shaft 0K61-01300-0000 Leg Leveler-4 AK61-00035-0000 Wheel Cap-2 0017-00042-1066 Grommets-14 0017-00042-07...
Page 13 - PEDAL LEVER ASSEMBLY
13 91XW CROSS-TRAINER 91XW-0XXX-01 PEDAL LEVER ASSEMBLY S/N XTG100000 and UP Tape-4 pieces0K61-04115-0002 Pedal KitGK61-00002-0054 Screw0017-00101-1242 Inside Cover-LT0K61-06300-0004Inside Cover-RT0K61-06320-0004 Locking Nut-20017-00103-0137 Pedal LeverClevis Shaft-20K61-01076-0000 Bolt-20017-00101-...
Page 14 - ROCKER ARM COVERS
14 91XW CROSS-TRAINER 91XW-0XXX-01 ROCKER ARM COVERS S/N XTG100000 and UP Phillips Pan Screw-18 0017-00101-1242 Rear Rocker Arm Cover 0K61-06340-0003 Front Rocker Arm Cover 0K61-06341-0003 Front Deadshaft Cover 0K61-06350-0003 Rear Deadshaft Cover 0K61-06351-0003 Polar Receiver SK40-00045-0001 Insul...
Page 15 - ROCKER ARM ASSEMBLY; Hex Bolt
15 91XW CROSS-TRAINER 91XW-0XXX-01 ROCKER ARM ASSEMBLY S/N XTG100000 and UP Flat Washer0017-00104-0454 Rocker ArmAK61-00094-0003 Hex Bolt 0017-00101-1635 Shaft Split Collar0K61-01259-0000
Page 16 - REAR DRIVE SHROUDS W/DECALS
16 91XW CROSS-TRAINER 91XW-0XXX-01 REAR DRIVE SHROUDS W/DECALS S/N XTG100000 and UP Phillips Pan Screw-22 0017-00101-1242 Left Rear Cover w/Decal AK61-00176-0002 Right Rear Cover w/Decal AK61-00176-0001 Plug-2 0k14-01384-0000
Page 17 - UPPER ARM/HEART RATE ASSEMBLY; Flat Washer
17 91XW CROSS-TRAINER 91XW-0XXX-01 UPPER ARM/HEART RATE ASSEMBLY S/N XTG100000 and UP Upper Arm - RTAssembly AK61-00178-0001 Upper Arm - LT AssemblyAK61-00178-0002 Life Pulse CableAK61-00051-0000 Flat Washer 0017-00104-0450 Bolt 0017-00101-1645 Electrode Kit GK20-00002-0005 Strain Relief Bushing 001...
Page 18 - CABLES
18 91XW CROSS-TRAINER 91XW-0XXX-01 CABLES S/N XTG100000 and UP 3 4 GND Vs ysc 2 1 TDO RDI RIGHT PALM FINGER PALM CLEAR FINGER LEFT WHITE BLK WHITE BLK 2 1 2 1 1 1 BLK 2 2 CLEAR BLK LIFEPULSE RT SIGNAL 2 4 3 1 SIGNAL LT GND GND 13 I6 GND STA RT ST5 15 16 14 ST6 I4 I5 ST6 ST4 I2 10 11 12 7 8 9 ST6 I0 ...