Liebert XDP160RM - Manuals
Liebert XDP160RM – Manual in PDF format online.
Manuals:
Manual Liebert XDP160RM
Summary
i TABLE OF CONTENTS I MPORTANT S AFETY I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER 1.0 P RODUCT D ESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 General Product Information...
ii 4.3 Navigating Through the Liebert iCOM Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.3.1 Accessing Menus and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.3.2 Cooling Module Overview . . . . ....
iii FIGURES Figure 1 Model number nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Figure 2 Liebert XDP components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
iv Figure 50 Diagnostics/Service Mode screen, page 3 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Figure 51 Diagnostics/Service Mode screen, page 4 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Figure 52 Diagnosti...
1 I MPORTANT S AFETY I NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions that should be followed during the installation and maintenance of the Liebert XDP. Read this manual thoroughly before attempting to install or operate this unit.Only qualified personnel sho...
2 Figure 1 Model number nomenclature R Pump Redundancy XD P 160 – * Pumping unit Revision level Liebert X-treme heat Density system 160kW nominal capacity Place holder Example: XDP160RA– –4 A A = 460V-3ph-60Hz (voltage-phase-frequency) C = 208V-3ph-60Hz M = 380/415-3ph-50Hz – Place holder
Product Description 3 1.0 P RODUCT D ESCRIPTION 1.1 General Product Information 1.1.1 Product/System Description Liebert’s XDP refrigerant distribution unit is an interface between the building chilled water system and the cooling modules in the Liebert XD system. It is designed to circulate and con...
Product Description 4 1.3 Equipment Handling 1.3.1 Handling the Liebert XDP While it is on Skid and Packaged • Always keep the unit upright, indoors and protected from damage.• If possible, transport the unit using a forklift truck. Otherwise use a crane with belts or cables. In either case, do NOT ...
Product Description 5 1.3.2 Unpacking the Liebert XDP 1. Remove the exterior stretch wrap packaging from the unit, exposing the protective corner and side packaging planks. 2. Remove and set aside filter dryer kit.3. Remove the corner and side packaging planks from the unit, exposing the bag over th...
Product Description 6 Figure 4 Use a forklift to remove the Liebert XDP from the skid 1.3.4 Removing the Unit from the Skid using Rigging 1. Use the center of gravity indicators on the unit to position the slings. The slings must be equally spaced on either side of the center of gravity indicator. R...
Product Description 7 Figure 5 Removing the unit from the skid using rigging 1.3.5 Moving the Liebert XDP Using Piano Jacks 1. Elevate the Liebert XDP with a lifting mechanism, such as a forklift or rigging.2. Position one piano jack at each end of the Liebert XDP.3. Lower the unit to a height suita...
Product Description 8 Figure 6 Securing the Liebert XDP to piano jacks 1.3.6 Removing the Unit from the Piano Jacks 1. Lower the Liebert XDP as far as the piano jacks will allow.2. Undo all strapping holding the piano jacks to the unit.3. Lift one end of the Liebert XDP off one piano jack with a pry...
Installation 9 2.0 I NSTALLATION 2.1 Mechanical Considerations 2.1.1 Positioning the Liebert XDP Install the Liebert XDP according to the site specific documentation and secure the unit to the floor.The Liebert XDP can be installed near a wall or another Liebert XDP. However, there must be at least ...
Installation 10 Figure 8 Piping access points 2.2 Electrical Considerations Make sure the actual supply voltage and frequency correspond to the voltage and frequency indicated on the Liebert XDP’s rating plate. The unit must be installed in accordance with national wiring regulations.Connect cables ...
Installation 11 2.2.1 Connecting High-Voltage Cables 1. Turn the Liebert XDP’s disconnect switch to the Off position (see Figure 9 ). Open the front doors and push down on the enclosure cover latch to open the hazardous voltage enclosure cover. Figure 9 Front view of Liebert XDP and electrical enclo...
Installation 12 Figure 10 Electrical enclosure knockout location for hazardous voltage wiring 3. Route the input hazardous voltage electrical power wiring through the top left knockout (see Figure 10 ) to the disconnect switch L1, L2 and L3 (see Figures 11 and 12 ). Observe proper phasing. 4. Connec...
Installation 13 Figure 12 High voltage connections—50Hz 2.2.2 Extra Low Voltage (ELV) Connections Extra Low Voltage power output is 30V and 100VA or less.1. Turn off all unit power before connecting cables or wires. Failure to do so may damage this equipment (refer to Figure 13 ). 2. Route low volta...
Installation 14 Figure 14 Connecting the remote temperature/humidity sensors E1 P22 P 38 P39 P 53 P52 P54 P51 TB1 P63 P18 P11 P12 P13 P7 P32 P8 P40 P33 P34 P36 P35 E5 E1 E2 E3 E4 OFF ON 21 43 65 SW 2 P68 78 P66 P67 P64 P65 P61 P4 P43 P41 P24 P45 P4 P3 P65 P1 P2 P2 P4 P3 P1 CAN IsoAdapter P66 P67 1 2...
Installation 15 2.2.3 DIP Switch and Jumper Settings for Remote Sensors The Liebert XDP is shipped with jumpers and DIP switch settings for normal operation. See Figure 15 . Figure 15 DIP switch and jumper settings Figure 16 Unit-to-unit networking connections P68 1 3 5 2 4 6 SW2 MICROPROCESSOR AND ...
Installation 16 2.3 Field Connections—Optional for All Units • Connect field wiring from the optional Liebert XD cooling module condensation detection circuit to terminal strip locations COMM. (24) and H2O (51). • Connect optional field wiring from remote devices to remote alarm device, common alarm...
Installation 17 2.4 Remote Sensor Installation—Proper Placement Placement of the two remote temperature/humidity sensors is critical to effective cooling of the conditioned space.The remote sensors must be installed in areas where conditions are representative of the space conditioned by the Liebert...
Piping 18 3.0 P IPING 3.1 European Union Fluorinated Greenhouse Gas Requirements Stationary air conditioning, refrigeration, heat pump equipment and stationary fire protection systems in the European Community market and operating with fluorinated greenhouse gases (f- gas), such as R407C, R134a, R41...
Piping 19 3.3 Liebert XDP Interconnection with Liebert XD Cooling Modules All piping must be ASTM (American Society for Testing and Materials) Type ACR copper pipe.The Liebert XDP may be connected to Liebert XD cooling modules with either Liebert’s XD prefabricated piping assembly or with rigid, off...
Piping 20 3.4.2 Piping Mains All refrigeration piping mains connected to the Liebert XD cooling module, both supply and return, should be installed with a downward pitch toward the Liebert XDP of 1-2" for every 20 feet (25.4-51mm per 6m) of pipe run.Install a 20-40 mesh strainer on the chilled w...
Piping 21 Figure 21 Bypass flow controller arrangement Figure 22 Bypass flow controller piping 3.5 Piping Details—Shutoff/Isolation Valves Isolation valves must be installed on the Liebert XDP’s refrigerant circuit to permit maintenance on the unit (see Figure 23 ). Return Main 7/8" Refrigerant ...
Piping 22 Figure 23 General piping details 3.5.1 Evacuation and Leak Check—R-134a Pumped Circuit 1. Open all service valves, including those outside the Liebert XDP.2. Attach a jumper hose from one of the Schrader valve fittings on a pump outlet before the check valve to a Schrader valve fittings af...
Piping 23 3.6 Filling the Pumped Circuit—R-134a Using a refrigerant pump or cylinder heater pads will speed the charging process.1. Connect a charging manifold to the service port of the receiver outlet valve or to the suction and discharge side of the pump. 2. Purge the hoses.3. Calculate the amoun...
Piping 24 3.6.1 Calculating Refrigerant Charge—Example Using Tables 6 , 7 , 8 and 9 , calculate the refrigerant charge of the individual sections of your Liebert XD system. Add the calculated charge amounts to determine the amount of R-134a refrigerant required for one system combining a Liebert XDP...
Piping 25 3.7 Checklist for Proper Installation ___ 1. Unpack and check received material.___ 2. Position the Liebert XDP and secure it to the floor.___ 3. Wire high voltage connections.___ 4. Wire low voltage connections.___ 5. Connect the building chilled water piping to the Liebert XDP.44Connect ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 26 4.0 L IEBERT I COM C ONTROL —F IRMWARE V ERSION XP1.00.010.STD 4.1 Liebert iCOM Components and Functions The Liebert iCOM controller layout is shown in Figure 24 ; the keyboard functions are defined in Table 12 . Figure 24 Liebert iCOM display ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 27 4.2 Display Lamp Indicators • The Green lamp will be On only when the Liebert XDP is On and running with no alarms.• The Red lamp will be On if the unit is On and running with an active alarm, or if the unit is shut down because of an alarm. • ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 28 4.3 Navigating Through the Liebert iCOM Display Liebert iCOM displays icons and text for monitoring and controlling your Liebert cooling unit. The Liebert iCOM’s home screen is shown in Figure 25 . Figure 25 Liebert iCOM default home screen 4.3...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 29 4.3.2 Cooling Module Overview The Liebert iCOM will display an overview of all connected cooling modules. It does not display a system view, which would include units other than the cooling modules. To display an overview of all connected cooli...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 30 4.3.3 Entering the Password Most settings in the Liebert iCOM are protected by a factory-set password, 1490. To enter the password:1. From the home screen, press the Enter key to view the User Menu (see Figure 29 ). 2. Press Enter again to high...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 31 4.4 Changing Liebert iCOM’s Display Settings No password is required to change the way Liebert iCOM displays data. The Display Setup controls how the unit shows data, such as temperature, date and time.To change the display settings:1. From the...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 32 4.6 Graphical Data Record The Graphical Data Record charts the average temperature from Sensors A and B and the supply refrigerant temperature.The temperature scales can be changed to expand or compress the data.The time scale also can be alter...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 33 Figure 30 Liebert XDP User Menu screen EVENT LOG °C / °F % R H SET SET 1 2 3 9 6 SET ALARMS ! ACTIVE ALARMS 1 2 3 4 h USER MENUS ESC to unselect to change levelto open requested menu to navigate XDIO
Liebert iCOM Control—Firmware Version XP1.00.010.STD 34 4.8 Liebert iCOM User Menu Screens User menus report general cooling unit operations and status. User menu screens employ a coding that begins with “U” and is followed by parameters and information, such as settings. Gaining access to some User...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 35 Figure 32 Set Alarms screen High Room Air Temperature —Sets the threshold where a high room temperature alarm will occur, based on the actual reading from either remote Sensor A or B. The range for the high room air temperature alarm is 33.8-95...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 36 Figure 33 Sensor Data screen, page 1 of 2 Sensor A Temperature —Displays the temperature of the remote CAN Temp Humidity sensor designated as Sensor A. Sensor A Humidity —Displays the humidity of the remote CAN Temp Humidity sensor designated a...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 37 Figure 34 Sensor Data screen, page 2 of 2 Daily High Temperature —Shows the highest temperature in a rolling 24 hour period for either remote Sensor A or remote Sensor B. Daily Low Temperature —Shows the lowest temperature in a rolling 24 hour ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 38 Figure 35 Display Setup screen Language —Sets the language on the display. Changing this setting changes all menu parameters to the selected language. Date —Sets the internal date of the unit. If this unit is connected to other units with the u...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 39 Figure 36 Module Status screen, page 1 of 20 Module Node ID —The location within the CANbus. Each module’s ID is factory-set to 80 and is automatically changed during setup; requires no user action. Module Labels —A four-character label consist...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 40 Figure 38 Liebert XDH Smart Module Status screen—each bank shown separately U904 —Displays the temperature of the air entering the top of the bank of the Liebert XDH. U905 —Displays the temperature of the air leaving the Liebert XDH. U907 —Disp...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 41 Figure 40 Total Run Hours screen The parameter shows the actual hours Pump 1 and Pump 2 have operated and the maximum time Pump 1 can operate before the next maintenance. 4.9 Liebert iCOM Service Menu Icons and Legend Figure 41 Liebert iCOM Ser...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 42 Figure 42 Liebert XDP Service Menu screen 4.10 Liebert iCOM Service Menu Screens Service menus allow customized settings for site operations. Service Menu screens employ a coding that begins with “S” and is followed by parameters and informatio...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 44 Figure 44 Maintenance—Basic Settings screen, page 1 of 7 Maintenance Frequency Per Year —Sets the number of expected maintenance visits in a one year time span. Max Bonus —Increases the time until the next required maintenance. Service personne...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 45 Figure 45 Maintenance—Pump 1 Settings screen, page 2 of 7 Number of Starts —Shows the number of starts for the unit’s Pump 1. Run Hours —Shows the number of run hours for the unit’s Pump 1. Average Run Time —Shows the average run time of the un...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 46 Figure 46 Maintenance—Pump 2 Settings screen, page 3 of 7 Number of Starts —Shows the number of starts for the unit’s Pump 2. Run Hours —Shows the number of run hours for the unit’s Pump 2. Average Run Time —Shows the average run time of the un...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 49 Figure 52 Diagnostics/Service Mode screen, page 5 of 6 Status Remote Shutdown —Displays the status of the unit’s remote shutdown input. Status Fan Failure —Displays the status of the dry contact to communicate fan failure at a module. (The dry ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 50 Figure 54 Set Alarms screen, page 1 of 7 High Room Air Temperature —Sets the threshold for a high room air temperature alarm. The range for the high room air temperature alarm is from 33.8 to 95°F (1 to 35°C); the default is 80°F (26.7°C). Low ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 51 Figure 55 Set Alarms screen, page 2 of 7 Customer Input 1 —Selects the device and operation of the customer input. Each event reflects a different alarm and possible action to the unit. Selectable options are: Call ServiceC-InputWaterSmoke Cust...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 52 Figure 56 Set Alarms screen, page 3 of 7 HIGH TEMP SENSOR A —Enables or disables the High Temperature Sensor A event, which occurs when the reading from Sensor A is above the user-specified alarm setpoint. Sets how the event is reported: as an ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 53 Figure 57 Set Alarms screen, page 4 of 7 HIGH REFRIGERANT TEMP —Enables or disables the High Refrigerant Temp event, which occurs when the reading from supply refrigerant temperature sensor is above the user-specified alarm setpoint. Sets how t...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 54 Figure 58 Set Alarms screens, pages 5 and 6 Pages 5 and 6 apply to the Liebert XDC only. No Liebert XDP parameters are present. Figure 59 Set Alarms screen, page 7 of 7 CONDENSATION DETECTED —Enables or disables the Condensation Detected event,...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 55 WATER UNDER FLOOR —Enables or disables the Water Under Floor event, which occurs when the Customer Input 1 is configured for “Water Under Floor” and 24VAC is applied to the input. Sets how the event is reported: as an alarm, a warning or a mess...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 57 Supply Refrigerant Sensor 0% —Allows the sensor reading to be calibrated at the lowest reading of the sensor. This calibration changes the start point of the sensor reading. Supply Refrigerant Sensor 100% —Allows the sensor reading to be calibr...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 58 Figure 64 System/Network Setup screen—System, page 2 of 2 IP Address —Contains the network address of the display. This address must be unique on the network. The factory default is 192.168.254.003. Netmask —Defines which part of the IP address...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 59 Figure 65 System/Network Setup screen—Unit, page 1 of 2 Monitoring Address —Sets the address used by the Liebert IntelliSlot ® cards. This is set to 3 at the factory and should not be changed. Unit Name —Identifies the unit from the local or re...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 60 Figure 66 System/Network Setup screen—Unit, page 2 of 2 Monitoring Protocol —Selects the monitoring protocol. Velocity V4 is the factory default which will provide communications to the Liebert IntelliSlot housing. IGMnet will activate the 77/7...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 61 Figure 67 Options Setup screen, page 1 of 2 Autorestart Enabled —Restarts the unit after a power cycle when set to Yes. When this parameter is set to No, the unit will not restart after a power cycle. Single Unit Auto Restart —Sets a time delay...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 62 Figure 68 Options Setup screen, page 2 of 2 Valve Start Open —Sets position of the valve when the unit starts. Valve Start TD —Sets a time interval for the unit to complete startup and enter into normal operation. 3P Actuator Runtime —If Valve ...
Liebert iCOM Control—Firmware Version XP1.00.010.STD 63 This screen selects the operation of an active alarm for each smart module. Each event can be enabled or disabled and can be set to operate as an alarm, a warning or a message. The delay is the time the control waits before reporting the event....
Start the Liebert XDP with Liebert iCOM 64 5.0 S TART THE L IEBERT XDP WITH L IEBERT I COM 5.1 Checklist for Liebert XDP Startup 1. Verify that bypass flow controllers were installed (if applicable), see Table 5 . 2. Verify that the minimum load level of 48kW (163,800BTU/H) is present.3. Check all i...
Start the Liebert XDP with Liebert iCOM 65 5.2 Starting the Liebert XDP with Liebert iCOM Controller The Liebert XDP is started, stopped and controlled through the Liebert iCOM controller. Figure 24 shows the Liebert iCOM keypad.1. Turn the Liebert XDP On with the user interface (I/O button). The fa...
Alarm Descriptions and Solutions 66 6.0 A LARM D ESCRIPTIONS AND S OLUTIONS 6.1 Alarm Descriptions CALL SERVICE —Activated when Customer Input 1 is configured for “Call Service” and 24VAC is applied to the input. This alarm is reset when the 24VAC is removed. CONDENSATION DETECTED (optional) —Activa...
Alarm Descriptions and Solutions 68 SMOKE DETECTED —Activated when the Customer Input 1 is configured for “Smoke” and 24VAC is applied to the input. This alarm is reset when the 24VAC is removed. SUPPLY CW SENSOR FAILURE —Activated when the control no longer senses a signal from the Supply CW sensor...
Troubleshooting 69 7.0 T ROUBLESHOOTING Table 14 Troubleshooting the Liebert XDP Symptom Possible Cause Check or Remedy Pump Will Not Energize No main power Check L1, L2 and L3 for rated voltage. Loose electrical connections Tighten connections. Overloads tripped Allow pump to cool. Check amp draw. ...
Troubleshooting 70 Motor Burnout Check control panel for welded contactor contacts or welded overload contacts Replace defective components. Main 24VAC Fuse Trips Shorts or loose connections Check the wiring connections of the 24 VAC circuit. Faulty circuit board Replace the circuit board. Unstable ...
Maintenance 71 8.0 M AINTENANCE The Liebert XD system components require little maintenance when proper fluid levels are maintained and proper startup and operation procedures are followed. The following tasks should be performed at the intervals stated:1. Clean or replace chilled water strainer ann...
Specifications 72 9.0 S PECIFICATIONS Table 15 Liebert XDP160 specifications Models XDP160RC--4 XDP160RA--4 XDP160RM--4 Cooling Capacity, Nominal 160kW / 46 Tons, 60Hz 140kW / 40 Tons, 50Hz Each capacity is based on 45ºF (7ºC) entering water temperature and 140gpm (530lpm) water flow rate. Capacity ...
C OMPLIANCE WITH E UROPEAN U NION D IRECTIVES Il Produttore dichiara che, se munito di marchio CE, il prodotto è conforme alle direttive dell'Unione europea:The Manufacturer hereby declares that this product, when bearing the CE mark, conforms to the European Union directives:Der Hersteller erklärt ...
Ensuring The High AvailabilityOf Mission-Critical Data And Applications. Emerson Network Power, a business of Emerson (NYSE:EMR),is the global leader in enabling Business-Critical Continuity ™ from grid to chip for telecommunication networks, data centers,health care and industrial facilities. Emers...
Liebert Manuals
-
Liebert UD600
Manual
-
Liebert 277
Manual
-
Liebert PS400-60S
Manual
-
Liebert F277Y800-03
Manual
-
Liebert Series 600
Manual
-
Liebert XDC
Manual
-
Liebert Type SS
Manual
-
Liebert 2U
Manual
-
Liebert NX UPS System
Manual
-
Liebert 1500
Manual
-
Liebert UD2000
Manual
-
Liebert NET1080T
Manual
-
Liebert 3000
Manual
-
Liebert UD1400
Manual
-
Liebert GXT96VLRT2UL
Manual
-
Liebert SERIES 600T
Manual
-
Liebert 700-2200 VA
Manual
-
Liebert UD600R
Manual
-
Liebert HiSwitch2
Manual
-
Liebert 100
Manual