Page 2 - Table of Contents
Table of Contents C autions & s afety ..................................................................................... 3 o rifiCe s ize / a ltitude a djustment .................................................................... 4 f ireplaCe r equirements ......................................
Page 4 - IMPORTANT: When installing these appliances into a fac-; WARNING
4 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Codes & Approvals C ertifiCation Gas appliances must be tested and certified by a nation- ally recognized testing and certification laboratory to ANSI (American National Standard Institute) gas appliance safety standards. This insert has bee...
Page 5 - RATINGS; NATURAL GAS
5 Pre-Installation f eatures Installation Options Residential - Vented Vertical Only Manufactured (Mobile) Home Natural Gas Or Propane (LP) Bedrooms Optional Wall-mounted Or Remote Thermostat Electrical The fan motor requires 120 Volts AC for operation. The fireplace is not dependent on the fan or a...
Page 6 - Figure; Insert Dimensions; Width of insert behind Surround Panels; CAUTIONS; See Figures 1, 2 and 3 showing insert dimensions and mini-; Figure 1; * Equipped from the factory with a 2” filler. Contact your
6 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Figure m inimum f ireplaCe o pening r equired A = 29-3/4” Front Opening B = 19” Height C = 19” Rear Width D = 15-1/4” Fireplace Depth m inimum f ireplaCe C avity Insert Dimensions Width of insert behind Surround Panels 6-/4” Rear height 18-7/8” ...
Page 7 - Hearth / Floor Protection; Figure 4; Trim
7 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. (*Insert bottom is the metal lip below the lower gold trim bar). Note: Hearth protection to be min. /8” (10mm) thick non-combustible or equivalent, with a k factor of .84. i nsert l eveling The FireStar™ insert comes with four 3/8”X 3” leveling ...
Page 8 - Installation; also known as NFPA 54; Do not substitute the heat-rated flex liner (UL1777 or ULC; Draft Tube
8 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Installation i nsert v enting Refer to Figure 6 which shows a typical installation of this ap-pliance into an existing solid-fuel fireplace. WARNING: This appliance is equipped with a safety control sys- tem designed to protect against improper ...
Page 9 - Rear Log; Figure 8
9 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. z ero C learanCe f ireplaCe i nstallation This insert may be installed in a masonry or factory built/zero clearance (ZC) fireplace. When installing in a ZC fireplace, the ZC grate must be removed and the ZC damper must be removed or secured open...
Page 10 - fromt he
10 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. s urround i nstallation Install per the following instructions (refer to Figure 1). The FireStar™ insert flanges are made of heavy 12 gage steel for durability and, if desirable, for the ease of making an inside fit in the fireplace. See “Packa...
Page 11 - Gas Line Installation
11 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Table l ower f ront 2” f iller p anel The FireStar™ insert comes with a 2” panel to fill the space be- tween the insert bottom and the hearth extension. If the hearth elevations necessitate, the insert may be installed directly on the hearth wi...
Page 13 - Operating Instructions; Lighting Instructions; WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS
1 Operating Instructions p re -l ighting C heCklist Be sure to check these items before the initial lighting of the insert: - All packaging materials are removed from the firebox; brick panels and logs are installed. - The insert gas label must correspond to the gas supply available, that is “natura...
Page 14 - Flame Height
14 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. TO TURN OFF GAS TO APPLIANCE (Refer to controls shown in Figure 16) 1. Turn off the "ON/OFF" rocker switch and/or thermostat (if installed) to its lowest setting. 2. Turn off electric power to the appliance if service is to be performed...
Page 16 - Valve Terminals
16 m illivolt C ontrol s ystem This insert operates on a millivolt control system. As such, no addition power supply is needed for the insert to operate. The pilot assembly contains a Thermopile, that when heated by the pilot flame, generates electricity (millivolts, mV=1/1000 of a volt) that travel...
Page 17 - Maintenance & Servicing; Open the top door latches by pulling them forward and up.
17 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Maintenance & Servicing m aintenanCe C heCklist Should Only Be Performed by a Qualified Service Techni- cian. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation....
Page 19 - Cassette Removal; Please see instructions provided with conversion kit.
19 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. f uel C onversion & C assette i nstallation Converting your FireStar™ gas insert between natural gas and LP can be accomplished by either changing the Quick Change Cassette (valve and pilot assembly) or installing a conversion kit (regulato...
Page 20 - Troubleshooting; ply inlet is in the “ON” position.
0 SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Thin black coating (soot) forms on the viewing glass, logs, or firebox 1) Improper log or ember placement ) Improper air shutter setting ) Not enough combus- tion air 4) Incorrect gas pres- sure 1) See Log Set Installation on Pages 9 & 10. If there is s...
Page 22 - Safety / Listing Label
Page 23 - Lighting Label
Page 24 - Natural Gas; WARRANTY; PRODUCT REFERENCE INFORMATION; The installation date of the appliance.
4 Your Fireplace Insert's Model Number ___________________________________Your Fireplace Insert’s Serial Number ___________________________________The Date On Which Your Fireplace Insert Was Installed ______________________The Type of Gas Your Fireplace Insert Uses _______________________________You...