Page 2 - CAUTION; AMBIENT TEMPERATURE; REPLACE GLASS; RETIGHTEN SIGHT GLASS; C A U T I O N; C A; THROW OFF MAIN; WARNING; - The following labels have been placed on this boiler for; YOUR; to observe these instructions could lead to; PROPERTY DAMAGE; or; DEATH; A MANUAL WAS SHIPPED WITH THIS
HIGH VOLTAGE AUTHORIZED PERSONNEL ONLY ALTO VOLTAJE SOLAMENTE PERSONAL AUTORIZADO DANGER PELIGRO CAUTION USE ELECTRICAL SUPPLY CONDUCTORS RATED FOR A MINIMUM OF 90°C AMBIENT TEMPERATURE AROUND UNIT NOT TO EXCEED 105° F TERMINALS ARE SUITABLE FOR COPPER WIRE ONLY U.L. 834 PAR. 4416 REPLACE GLASS EVER...
Page 3 - TABLE OF CONTENTS; INSTALLATION INSTRUCTIONS
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 3 of 33 TABLE OF CONTENTS 1.) INSTALLATION INSTRUCTIONS .................................................................... 4 2.) OPERATION & SEQUENCE OF EVENTS ..................................................... 5 3.) CLEANING &...
Page 4 - LITTLE GIANT “LG-SERIES”
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 4 of 33 1.) INSTALLATION INSTRUCTIONS LITTLE GIANT “LG-SERIES” The Electro-Steam Generator design consists essentially of a high pressure chamber filled with water that is heated by one or more submerged resistance type electric heating el...
Page 5 - IMPORTANT – READ INSTALLATION INSTRUCTIONS BEFORE OPERATING
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 5 of 33 2.) OPERATION & SEQUENCE OF EVENTS IMPORTANT – READ INSTALLATION INSTRUCTIONS BEFORE OPERATING 1. Turn on water supply from the source to the Generator. 2. OPEN all valves on the Generator except for the Manual Drain (#19) . 3....
Page 7 - Water Level Probe Specifications:
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 7 of 33 3.2) CLEANING WATER LEVEL PROBES (Continued) 6. Clean probes to remove rust and scaling. NOTE: To clean probes you may use wire wheel, wire brush, steal wool, or Scotch-Brite. (Wire wheel works the best) You may also want to try so...
Page 8 - GLASS PACKINGS; GLASS GAUGE
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 8 of 33 3.4) REPLACING GLASS GAUGE & RUBBER WASHERS OR GLASS PACKINGS The Sight Glass (#10) gives the operator the ability to easily monitor the actual water level inside the chamber. If the Sight Glass (#10) gets clogged or is no long...
Page 10 - Chamber Treatment Instructions:
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 10 of 33 3.5) CHAMBER CHEMICAL/ACID TREATMENT All Electric Steam Generator should be cleaned regularly. The following is the least amount of times recommended to clean out your chamber: NORMAL WATER AREAS – Should be done ONCE A YEAR . BAD...
Page 13 - SETTING PRESSURE CONTROLS INSTUCTIONS:
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 13 of 33 3.7) SETTING THE PRESSURE CONTROLS SETTING PRESSURE CONTROLS INSTUCTIONS: WARNING – The pressure controls must be set while all circuits are live. TO AVOID ELECTRICAL SHOCK , DO NOT TOUCH the wires or the terminals in which they c...
Page 14 - Pressure Control Settings
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 14 of 33 3.7) SETTING THE PRESSURE CONTROLS (Continued) 5. At this point the contactor(s) should be clicked off and you should be able to click them on and then off again by pressing the SAFETY RESET . This is a way to test if the “ SAFETY...
Page 15 - MODEL UNIT
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 15 of 33 4.) CALCULATIONS AND DATA SHEETS 4.1) HEATER POWER & VOLTAGE RATINGS LG Model units use 3 Heaters to meet the required (KW) POWER from the customer’s specified INPUT VOLTAGE . Each heater comes in 5 different (KW) POWER RATING...
Page 17 - FORMULAS TO CALCULATE ACTUAL POWER RATINGS; NET STEAM CAPACITY CALCULATIONS
LG-10 thru LG-30 - User Manual Electro-Steam Generator Corp. 17 of 33 4.4) ACTUAL POWER RATING CALCULATIONS Because the HEATER VOLTAGE RATINGS only come in 4 different voltages, and there are so many different voltages in the field, the TOTAL POWER RATING is only completely accurate if the VOLTAGE I...
Page 18 - SIDE VIEW
LOW PRESSURE DRAWING TITLE: MODEL UNIT: DWG NO.: DRAWN BY: 06-19-07 CHRISTOPHER FERRARA DECRIPTIONS: 06-19-07 06-19-07 06-19-07 SAL NEGRO CHRISTOPHER FERRARA JOHN PARDINI CHECKED: ENGINEER: APPROVED: - - LG 10-30 (PARTS LEGEND) LG (L) 321-010-030-000100 This drawing and all information therein are t...
Page 22 - INSTALLATION DATA
22 of 33 CLEARANCE TO SERVICE WATER LEVEL PROBES CLEARANCE FOR HEATER SERVICE INSTALLATION DATA LG (L) This drawing and all information therein are the property of Electro-Steam Generator Corp. and shall not be disclosed, in whole or in part, to any third party without prior permission of Electro-St...