Page 3 - INTRODUCTION; Exhaust: Use 3” diameter UL1777 listed; GENERAL INFORMATION; TABLE OF CONTENTS; CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANU-; that will ensure years of trouble-free warmth and pleasure.; Table 1; It is imperative that the control compart-; Table 2 shows the units' gas orifice size for; Table 2; Tables 3 and 4; Table 3
3 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE INTRODUCTION The Insert models covered in this manual are Direct-Vent sealed combustion gas heaters designed for residential application for install ion into an existing masonry or factory built solid-fuel fireplace. The required liners for the a...
Page 4 - IMPORTANT; Keep your house well ventilated; Lighting Millivolt Appliances; Figure 4; CONTROL COMPARTMENT ACCESS; Figure 3; Variable Flame Height Adjustment; Figure 1; Figure 2; MODEL EDVI5; must be isolated; equal to; must be disconnected; greater
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 4 IMPORTANT Keep your house well ventilated during the curing process. The odor and haze emitted by the curing process can be quite noticeable and may set off a smoke detector. Lighting Millivolt Appliances To light millivolt appliances refer to th...
Page 5 - WARNING; O P E R AT I O N A N D C A R E O F Y O U R; MAINTENANCE; Page; CAUTION; Check Burner Flame Appearance; Glass Cleaning; Note: Clean glass after first two weeks of opera-; Servicing Blower; Refer to blower wiring diagram on; Procedure For; Figure 5; Remove 4 Screws; mounting screws and remove the blower; Figure 6; Remove screws around parimeter of
5 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE WARNING Turn off gas and electrical power before servicing the appliance. IMPORTANT Always verify proper operation after servicing. O P E R AT I O N A N D C A R E O F Y O U R APPLIANCE Appliance operation may be controlled through a remotely loca...
Page 6 - Small Area Paint Touch-up; Label all wires prior to discon-; Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 6 Small Area Paint Touch-up The finish of the insert body and surround (optional) is a high-quality powdercoat. Only use factory supplied powdercoat paint for touch-ups, cat. no. 90L74. Do not attempt to repaint the insert until the finish is compl...
Page 7 - Figure 19 on Page 8 and verify the flame pattern; MAINTENANCE SCHEDULE
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 7 Maintenance Task Accomplishing Person Procedure Inspecting/Cleaning Burner, Logs and Controls Qualified Service Technician Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment, fireplace logs a...
Page 8 - PROCEDURE FOR REMOVING THE STANDARD GLASS DOOR; Pull door hook forward until it releases; Door hook is located below glass door; Swing bottom of; Burner Flame Appearance; BURNER ADJUSTMENT; Flame Appearance and Sooting; air shutter may require adjustment.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 8 PROCEDURE FOR REMOVING THE STANDARD GLASS DOOR ASSEMBLY Figure 16 Remove the front door assembly from insert as follows: 1) Pull off top louver and hinge down lower louver (see Figure 15 ) . 3) Swing the bottom of the door outward (see Figures 17...
Page 9 - Burner Adjustment Procedure; Table 5; (For EDVI35 Log Installation Instructions, see; Installation Instructions
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 9 If the burner flame appearance differs greatly from what is shown on this Page (see Burner Flame Appearance), some adjustment from the factory setting for the air shutter gap may be necessary (to compensate for variables in the installation and f...
Page 10 - Rear Log
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 10 1. Place the rear log onto the two corresponding locating pins at the back of the firebox as shown in Figure 22. . Place the Front Right Log onto the two corresponding locating pins as shown in Figure 23. 3 . Place the Center Log onto the two co...
Page 11 - Figure; LOGS, VERMICULITE AND EMBERS - Model EDVI35
11 8. Place the glowing embers on the burner as shown in Figure 29. One package of ember material has been included with this log set You will not need to use the entire bag. IMPORTANT: The quantity and placement of the ember material can affect insert performance therefore it is very important that...
Page 12 - IMPORTANT: The quantity and placement of the ember material can
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 1 Carefully install the seven-piece log set into the firebox as shown in these instructions. All logs should fit onto corresponding pins and/or log stoppers. This will ensure a proper flame and safe combustion. 1. Place some vermiculite around the ...
Page 13 - MILLIVOLT APPLIANCE CHECKOUT; Pages 16 or 17 of this manual.; WIRING DIAGRAMS; Red
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 13 To light the burner, rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the on/off switch To light the burner, rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the on/off ...
Page 14 - Millivolt Wiring Diagram; Remote Control Receiver
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 14 TH TP TH TP Figure 41 SIT & Honeywell Millivolt Wiring Diagram * On/off Switch, Optional Thermostat or Remote Control Receiver If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105° C - 18 Gauge wire...
Page 16 - LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE; FOR YOUR SAFETY, READ BEFORE LIGHTING; WHAT TO DO IF YOU SMELL GAS; TO TURN OFF GAS TO APPLIANCE; Knob cannot be turned from “PILOT” to “OFF”; Millivolt Pilot
16 H I LO W TPTH TP TH PIL OT PI LO T O N it OFF OUT IN 6. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step. 7. Push in gas control knob slightly and turn counterclockwise to...
Page 17 - INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT; INSTRUCTIONS D'ALLUMAGE; VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR; Il est impossible de tourner le bouton de “PILOT” à “OFF” à; POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL; Honeywell Vanne
17 INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT INSTRUCTIONS D'ALLUMAGE 8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé. Allumez immédiatement la veilleuse en déclenchant l’allume-gaz à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enflamme. Continuez de tenir ...
Page 18 - REPLACEMENT PARTS LIST; Gas Controls
18 REPLACEMENT PARTS LIST Gas Controls Item # Part/Cat. No. Description Where Used 1 67L70 Pilot Assembly, NG/LP All 67L68 Pilot Tube All 3 67L67 Thermocouple All 4 60J79 Thermopile (pilot generator) All 10a 10K86 Piezo Igniter (wire not included) EDVI5 10b 4M89 Piezo Igniter (wire included) EDVI30 ...
Page 19 - REPLACEMENT PARTS DIAGRAMS
19 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE REPLACEMENT PARTS DIAGRAMS 8 9 15 16 17 1a 3 3 4 11 5b O N OFF PIL O T LO H I 10b 1 19 18 16 14 1 0 13 1b 6 5a 10a 7 4 3
Page 20 - TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM; in the “ON” position.; SYMPTOM
0 TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is in the “ON” position. Important: Valve system troubleshooting should only be accomplished by a qualified service technician. SY...
Page 24 - LENNOX HEARTH PRODUCTS; Natural Gas
4 WARRANTY Your gas appliance is covered by a limited warranty (see warranty certificate provided with appliance). Please read the warranty to be familiar with its coverage. Retain this manual. File it with your other documents for future refer- ence. PRODUCT REFERENCE INFORMATION We recommend that ...