KTM 560 SMR 2006- Manuals

KTM 560 SMR 2006– User Manual, Manual in PDF format online.

Manuals:

User Manual
Manual

User Manual KTM 560 SMR 2006

Summary

Page 3 - INDEX

INDEX 560 SMR 2006 SPECIAL TOOLS 3 x BALANCER SHAFT 4 x ENGINE CASE 5 x CRANKSHAFT, PISTON 7 x CYLINDER 8 x CARBURETOR 9 x CLUTCH 11 x KICKSTARTER 12 x TRANSMISSION I - MAIN SHAFT 13 x TRANSMISSION II - COUNTERSHAFT 14 x SHIFTING MECHANISM 15 x COOLING SYSTEM 16 x 1

Page 5 - SPECIAL

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 56012001044 UNIVERSAL MOUNTING RACK CPL. 1 2 59029002000 ENGINE HOLDER FOR RACING 2000 1 3 59029020000 RIVETTING TOOL TIMING CHAIN 1 4 59029005010 MOUNTING SLEEVE SEAL RING 1 5 51012011000 SPECIAL CIRCLIP PLIER 1 6 59029021044 EXTRACTOR PRIM. GEAR CPL. ...

Page 6 - BALANCER SHAFT

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59830057044 BALANCER SHAFT W. GEARWHEEL 02 1 4 0625160040 GROOVED BALL BEAR. TM 16004 C3 2 6 0760142460 SHAFT SEAL RING 14X24X6 B 1 065903009 / C065903013 * NEW PART X AS REQUIRED 4 BALANCER SHAFT

Page 7 - ENGINE

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 SXS06530006 ENGINE CASE CPL. 540 SXS 06 1 2 51030026100 DOWEL 17 X 13 X 12 1 3 49030090000 DOWEL 9,8 X 7 X 10 4 4 59030090000 HANGER FOR VENT HOSE 1 5 0014060153 HH COLLAR SCREW M 6X15 WS=8 1 6 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1 7 58038022000 C...

Page 9 - PISTON

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59030018700 CRANKSHAFT 560 SMR 2006 1 STROKE 72MM, WITHOUT WASHER 2 SXS03530021 CON. ROD REP. SET 03 1 WITH WASHER - 525 3 0625060206 BALL BEARING TMB 206 JR2 C3 1 4 80030019000 CYL.ROLLBEAR.NJ206ECP/C3HVC058 1 5 59030055000 DRIVE GEAR 32-T F.BALANC.SHA...

Page 10 - CYLINDER

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 SXS03530010 CYLINDER D=100MM, L=76MM 1 2 59030035150 CYLINDER BASE GASKET 0,8MM 1 3 59030023000 DOWEL 6X8X11,5 2 4 0015060403 HH COLLAR SCREW M 6X40 WS=8 1 5 0015060453 HH COLLAR SCREW M 6X45 WS=8 2 7 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2 8 06030610...

Page 11 - CARBURETOR

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59031001500 CARBURETOR FCR-MX 4125E 06 1 5 57331027000 CARBURETOR COVER 2002 1 10 57331080000 BRACKET PLATE FOR THR. CABLE 1 11 57331055000 SCREW M 5 X 8 2 12 57331046000 THROTTLE SHAFT CPL. 1 14 57331046050 COIL SPRING THROTTLE SHAFT 1 16 57331035051 L...

Page 13 - CLUTCH

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59032000476 OUTER CLUTCH HUB 76-Z/20-Z 01 1 HARDED 2 59032002250 INNER HUB 06 1 3 59032011100 LINING DISC 2MM 04 7 4 59032010100 INTERMEDIATE DISC 1MM 2002 4 5 59032003350 PRESSURE CAP WITH OIL BORE 06 1 6 59032005000 CLUTCH SPRING 2,5X43MM 6 7 59032006...

Page 14 - KICKSTARTER

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 54833070044 KICKSTARTER CPL. '03 1 2 54610052000 SPROCKET SCREW-AH M8X20 WS=6 1 3 54633037000 WASHER 8MM GALVANIZED 1 4 0760193070 SHAFT SEAL RING 19X30X7 B 1 5 59033055000 DRIVING HUB 1 6 59033051039 KICKSTARTER GEAR 39-T 1 7 0471170010 CIRCLIP DIN0471...

Page 15 - TRANSMISSION

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59033001300 MAIN SHAFT-ZB 16-T SX 03 1 2 59033005039 IDLER GEAR 5.G 24-T "39" 1 3 0405222613 NEEDLE BEAR. K 22X26X13 TN 2 4 59033031000 STOP DISC 25,2X32X1,5 1 5 59033003046 SLIDING GEAR 3/4.G 20/22-T"46" 1 6 0471250120 CIRCLIP DIN0471-2...

Page 17 - SHIFTING MECHANISM

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59034031000 SHIFTING LEVER CPL.RACING 2000 1 2 0933060165 HH SCREW DIN0933-M 6X16 10.9 1 3 50232050001 STEEL WASHER 6,4X17X3 1 4 0760142460 SHAFT SEAL RING 14X24X6 B 1 5 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2 6 59034002000 SHIFT FORK 2./4.GEAR 2000 ...

Page 18 - COOLING SYSTEM

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59035007300 RADIATOR L/S 45.407 03 1 2 59035008300 RADIATOR R/S 45.408 03 1 3 59035024100 RADIATOR HOSE L/S RAD.-CYL. 03 1 4 59035124100 RADIATOR HOSE R/S RAD.-CYL. 03 1 5 54435024001 HOSE ID 7,5 PER METER 1 6 59035125000 RADIATOR HOSE CYL.HEAD-RAD. 03 ...

Page 19 - VALVE

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59036030000 INTAKE VALVE D=35MM 2 2 59036031000 EXHAUST VALVE D=30MM 2 3 59036027000 VALVE-STEM SEALING RACING 4 6 59436028044 VALVE SPRING CONICAL CPL. 03 4 9 59036033000 VALVE COLLET KK 6 H 8 10 59036062000 ADJUSTMENT SCREW M6X0,75 4 11 59036062100 NU...

Page 20 - CYLINDER HEAD

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59436020144 CYL.HEAD CPL.450/525 SX+SMR 1 2 SXS03530014 CYLINDER HEAD GASKET D=100 1 3 58036052200 VALVE COVER REAR 2 4 58036053000 VALVE COVER GASKET 2 5 0015060556 HH COLLAR SCR. M6X55 WS=8 10.9 2 6 0015060453 HH COLLAR SCREW M 6X45 WS=8 2 7 001506075...

Page 21 - TIMING

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59836013000 TIMING CHAIN 94 ROLLS 02 1 3 59036001000 TIMING CHAIN GUIDE RACING 1 4 59036018000 SECURING GUIDE RACING 1 5 59036014000 TIMING GEAR 18-T 1 6 59036002000 TIMING CHAIN TENSIONER 1 7 59036003050 GASKET TIMING CHAIN TENSIONER 1 8 59036003000 TI...

Page 22 - LUBRICATING

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59038002000 OIL PUMP SHAFT 1 2 59038011010 OILPUMP ROTOR CPL. 10MM G-73R 1 3 59038011012 OILPUMP ROTOR 12MM G-95R/003 1 4 58438001000 OIL PUMP GEAR 26-T 1 5 59038004000 OIL PUMP COVER L/S 1 6 59038003000 OIL PUMP COVER R/S 8MM 1 7 0015050163 HH COLLAR S...

Page 23 - IGNITION SYSTEM

560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59030002500 IGNITION COVER 4K3A 2000 1 2 59030040000 IGNITION COVER GASKET 0,8MM 1 3 77039004000 STATOR 4K3-A 05 1 4 77039005000 FLYWHEEL 05 1 5 59039034000 PULSER COIL KOKUSAN 4K3-A/B 1 6 59039031700 DIGITAL BOX 560 SMR 06 1 8 59039090100 SPARK PLUG CO...

Page 24 - NOTICE