KTM 3CM088249GEN- Manuals

Page 3 - INDEX

INDEX 660 RALLYE FAC.REP. 2007 SPECIAL TOOLS 3 x ENGINE CASE 4 x CYLINDER 6 x CRANKSHAFT, PISTON 7 x BALANCER SHAFT 8 x CARBURETOR 9 x CLUTCH 11 x TRANSMISSION I - MAIN SHAFT 12 x TRANSMISSION II - COUNTERSHAFT 13 x SHIFTING MECHANISM 14 x COOLING SYSTEM 15 x WATER PUMP 17 x 1

Page 5 - SPECIAL

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 56012001044 UNIVERSAL MOUNTING RACK CPL. 1 2 58329003000 CLUTCH HOLDER D=160MM LC4'94 1 3 58012005025 MOUNTING SLEEVE D=25MM 1 FOR CRANKSHAFT SEAL L/S 4 58429009000 MAGNETO EXTRACTOR 1 5 58429031000 PROTECTOR CAP F.CRANKSHAFT M16 1 6 5852901...

Page 6 - ENGINE

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 5853000054430 ENGINE CASE CPL.W.TRAN.BEAR.04 1 BLACK 3 58530088000 PLUG VISUAL CHECK TRANSMISSION 1 4 0770020020 O-RING 20X2 VITON 1 5 50130027000 DOWEL 19 X15,1X12 1 6 51030026100 DOWEL 17 X 13 X 12 1 7 58530010000 CRANK SHAFT BUSH RALLYE 2...

Page 8 - CYLINDER

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 5853000530030 CYLINDER 102MM 660 RAL. BLA.04 1 BLACK 2 58530035000 CYL. BASE GASKET 0,33MM 2001 1 3 58530043000 STUD M10X75 4 4 0331100003 COLLAR NUT DIN6923-M10 WS=15 4 5 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2 6 58530014000 DOWEL 10,2X12...

Page 9 - PISTON

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58530018300 CRANKSHAFT CPL. RALLYE 2002 1 HUB 80MM 2 58530015144 CONNECT. ROD REPAIR SET LC4 05 1 640/660 CCM L=141,5MM 4 56530081000 SHIM WASHER 36X48X0,10 x 4 56530081100 SHIM WASHER 36X48X0,15 x 4 56530081300 SHIM WASHER 36X48X0,30 x 5 08...

Page 10 - BALANCER SHAFT

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58530057144 BALANCER SHAFT CPL.WAPU RAL.03 1 4 0412174012 CYLIND.ROLL.NJ 203 ECP/C3 2001 2 6 0988172410 SHIM WASHER DIN988-17X24X0,1 2 03585304 / C065853004 * NEW PART X AS REQUIRED 8 BALANCER SHAFT

Page 11 - CARBURETOR

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58531001000 CARBURETOR 4100A BSKJ RALLYE06 1 5 57331027044 CARBURETOR COVER WITH GASKET 1 10 57331080000 BRACKET PLATE FOR THR. CABLE 1 11 57331055000 SCREW M 5 X 8 2 12 57331046000 THROTTLE SHAFT CPL. 1 14 57331046050 COIL SPRING THROTTLE S...

Page 13 - CLUTCH

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58532001144 OUTER CLUT. HUB CPL. RALLYE 01 1 2 58532001100 OUTER CLUTCH HUB MILLED 2001 1 3 58332026000 DAMPING ELEMENT '94 8 4 58532000131 PRIMARY GEAR WHEEL 31-T 2001 1 5 58532000079 CLUTCH WHEEL 79-T 2001 1 6 58332028000 BRACKET 57 x 132 ...

Page 14 - TRANSMISSION

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58333002000 MAIN SHAFT 15T '94 1 2 56533010300 SOLID GEAR 2.G 15-T (2G3) 1 3 58333004002 IDLER GEAR 3.G 18-T "02" 1 4 58333006004 SLIDING GEAR 4.G 20-T "04" 1 5 58333008008 IDLER GEAR 5.G 22-T "08" 1 6 58533021000 NEE...

Page 16 - SHIFTING MECHANISM

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58534005044 SHIFT SHAFT WELDED 2001 1 2 56534013100 TENSIONING SPRING 0,8MM 1 3 58034010000 STEEL WASHER 14 X 28 X 2 1 4 58034014000 RETURN SPRING 1 5 58334020000 SPRING SLEEVE 1 6 0770125020 O-RING 12,50X2,00 NBR 70 2 7 58033027000 V-SEAL R...

Page 17 - COOLING SYSTEM

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58535007000 RADIATOR L/S RALLYE 2001 1 2 58035016000 RADIATOR CAP SMALL 20,3 PSI 1 3 58535008000 RADIATOR R/S RALLYE 2001 1 4 58503007000 RADIATOR PROTECTOR CPL. L/S 01 1 4 58503008000 RADIATOR PROTECTOR CPL. R/S 01 1 7 0991060163 FLAT HEAD ...

Page 19 - WATER

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 3 0402031780 NEEDLE ROL.DIN5402 NRB 3X17,8 1 4 0760123070 SHAFT SEAL RING 12X30X7 2001 2 6 58535055100 WATER PUMP WHEEL 04 1 7 0471100011 CIRCLIP DIN0471-10X1 1 8 0472030012 CIRCLIP DIN0472-30X1,2 1 9 58535057000 WASHER 10X16X1 A2 (NIRO) 04 1 ...

Page 20 - TIMING

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 2 58036014000 TIMING GEAR 17-T 1 3 58336011001 CAMSHAFT GEAR 34-T "01" '94 1 4 58036013000 TIMING CHAIN C107C / 100 LINKS 1 5 58036001000 TIMING CHAIN GUIDE 1 6 58036009000 CHAIN GUIDE SCREW 1 7 0137060003 SPRING WASHER DIN0137-B 6 1 8...

Page 21 - VALVE

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58036030000 INTAKE VALVE D=36 MM 2 2 58536031000 EXHAUST VALVE D=32 MM 2001 2 3 57336036000 VALVE SPRING HOLDER GRADED 4 4 58036028000 VALVE-STEAM SEALING 4 6 58536029044 VALVE SPRING KIT RALLYE 2001 4 7 58036032700 VALVE-SPRING RETAINER ALU...

Page 22 - CYLINDER HEAD

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 5853602030023 CYLINDERHEAD CPL. GREY 2003 1 3 58036065100 CU-SEAL RING 6 X 10 X 2 3 4 58036152600 VALVE COVER FRONT '99 1 5 58036052200 VALVE COVER REAR 1 6 58036053000 VALVE COVER GASKET 2 7 58530036100 CYLINDER HEAD GASKET D=102 01 1 8 060...

Page 24 - LUBRICATING

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 2 0402251980 NEEDLEROL.DIN5402 NRA 2,5X19,8 2 3 0015060203 HH COLLAR SCREW M 6X20 WS=8 7 5 58038007700 OIL PUMP MIKUNI G-73-10 1 6 58038007755 STOP DISK 8,1 X 15 X 0,5 4 7 0799060000 TAB WASHER DIN6799-RS 6,0 2 8 58438001000 OIL PUMP GEAR 26-T...

Page 25 - OIL

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58338045100 SCREW TYPE FILTER 1 4 0015060253 HH COLLAR SCREW M 6X25 WS=8 3 12 54313025000 HOLLOW SCREW M10 X 1 2 20 58038005100 OIL FILTER LONG 1 21 58530041000 OIL FILTER COVER GASKET 2001 1 22 58030008700 OIL FILTER COVER 2001 1 30 5853805...

Page 27 - IGNITION SYSTEM

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58439005100 FLYWHEEL KOKUSAN GP9128 '97 1 2 58439004000 STATOR KOKUSAN LOOSE '96 1 4 5843000214430 IGNITION COVER CPL. BLACK 04 1 5 58530040000 IGNITION COVER GASKET 2001 1 6 0912050253 AH SCREW DIN0912-M 5X25 3 7 58430095100 INSPECT.GLASS G...

Page 28 - ELECTRIC STARTER

660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58440001000 E-STARTER ENGINE CPL. LC4-E 1 2 0770250030 O-RING 25,00X3,00 NBR 70 2 5 58440090100 NEEDLE BEARING K30 X 37 X 18 A 1 6 58440020079 FREE-WHEEL-GEAR 79-T 1 7 58440026000 FREE-WHEEL FWD 332008 BLS 1 8 58440025000 FREEWHEEL HUB 1 9 0...

Page 29 - NOTICE