Page 5 - LE; SAM; Symbols Associated with This Product
5 17 A B C B C A 18 19 B A 20 A A B 21 IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U.S. EPA PH2, EC STAGE II (SN:3) AND CA 2008 AND L ATER EXH EMISSION REGS FOR SI SORE FAMILYTYPE APP DISPL. (CC) SPEC. NO. SERIAL NO. BUILD DATE EMISSION COMPLIANCE PERIOD: EPA: CARB: CERTIFIED ON: REFER TO OWNER'S...
Page 6 - Safety Precautions; WARNING; can; CAUTION; will; NOTE
6 Safety Precautions To ensure safe operation, please read the following statements and understand their meaning. Also refer to your equipment manufacturer's manual for other important safety information. This manual contains safety precautions which are explained below. Please read carefully. WARNI...
Page 7 - Explosive Fuel can cause fires; See Figure; Also read the operating instructions of equipment this
7 EN Congratulations on your purchase of a Kohler Engine. Every part, every component, every system on a Kohler engine is guided by our exclusive Performance Engineering philosophy: • To operate on the leading edge of innovation• To push the boundaries of cleaner, more efficient engines• To manufact...
Page 8 - Check Cooling Areas; Check Oil Level; Cold Weather Starting Hints; Oil Recommendations
8 Check Oil Level See Figures 1 , 2 , 3 , and 4 The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized.Check oil BEFORE EACH USE as follows: 1. Make sure the engine is stopped, level, and cool so the oil has had time to drain into the sump. 2. Clean...
Page 9 - Starting; Carbon Monoxide can cause severe; Stopping; Operating; Angle of Operation; Cooling; Hot Parts can cause severe burns.; Clean Air Intake/Cooling
9 EN NOTE: Winter grade gasoline has higher volatility to improve starting. Do not use gasoline left over from summer. 4. Electric Start Models: Be sure the battery is in good condition. A warm battery has much more starting capacity than a cold battery. Starting See Figures 6 , 7 , 8 , 9 , 10 , and...
Page 10 - Maintenance Instructions; Accidental Starts can cause severe; Maintenance Schedule; Daily or Before Starting Engine; Check and adjust valve clearance when engine is cold.; Every 200 Hours or as Necessary
10 Engine Speed NOTE: Do not tamper with the governor setting to increase the maximum engine speed. Overspeed is hazardous and will void the engine warranty. The maximum allowable high-idle speed for these engines is 3850 ± 100 RPM, no load. Carburetor The carburetor is designed to deliver the corre...
Page 11 - Oil; Oil SentryTM; Service Air Cleaner Element
11 EN Oil Disposal Protect and respect the environment. Dispose of oil at your local recycling center or municipal collection location in accordance with local ordinances. Change Oil See Figures 1 , 2 , 3 , and 4 For a new engine, change oil after the first 5 hours of operation. Thereafter, change o...
Page 12 - Fuel Tank Screen; Fuel Valve
12 4. Slide the precleaner (D) and paper element (F) onto the air cleaner stud (G). Secure with special washer (E) and wing nut (C) (some models). 5. Reinstall the air cleaner cover (B) and secure with wing nut (A). Ignition This engine is equipped with a dependable maintenance-free ignition system....
Page 13 - Spark Arrestor; Clean Air Intake/Cooling Areas; at all times; Carburetor Troubleshooting and
13 EN Spark Arrestor See Figure 19 Engines are equipped with a spark arrestor for operational and environmental safety.Every 100 hours of operation, remove and clean or replace the spark arrestor following the instructions below. WARNING Hot Parts can cause severe burns. Do not touch engine while op...
Page 14 - Storage; See Figures; Change Oil; Troubleshooting; Possible Cause; OFF
14 Storage See Figures 1 and 6 If the engine will be out of service for two months or more, follow these storage procedures:1. Clean the exterior surfaces of the engine.2. Change the oil while the engine is still warm from operation. (Refer to Change Oil . ) 3. The engine must be run until the fuel ...
Page 15 - Engine Identification Numbers; Serial Number and Spec Number; Emission Compliance; Engine Specifications*; Model
15 EN Repairs Repair information is available in Kohler Engine service manuals, which are available at KohlerEngines.com, or at Kohler Engine Service Centers. Major repairs generally require the services of a trained mechanic and the use of specialized tools and equipment. Kohler Engine Service Cent...
Page 16 - TO OBTAIN WARRANTY SERVICE:; FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS; MANUFACTURER’S WARRANTY COVERAGE
16 COURAGE ® ENGINE LIMITED WARRANTY Kohler Co. warrants to the original retail consumer that each new COURAGE ® engine sold by Kohler Co. will be free from manufacturing defects in materials or workmanship in normal residential homeowner service for a period of two (2) years from date of purchase, ...
Page 17 - LIMITATIONS
17 EN OWNER’S WARRANTY RESPONSIBILITIES (a) The engine owner is responsible for the performance of the required maintenance listed in the owner’s manual. Kohler Co. recommends that you retain all receipts covering maintenance on the engine, but Kohler Co. cannot deny warranty solely for the lack of ...
Page 18 - FOR SALES AND SERVICE INFORMATION
FOR SALES AND SERVICE INFORMATION IN U.S. AND CANADA, CALL 1-800-544-2444 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044 KohlerEngines.com FORM NO.: 18 590 02ISSUED: 11/09 REVISED: