Kohler 3.5EFOZ - Manuals

TP-6138 5/02 4 Group 2: Crankshaft and Piston 6138_2

TP-6138 5/02 8 Group 4: Gear Timing and Cover 6138_4

TP-6138 5/02 10 Group 5: Speed Control Shaft 6138_5 Quantity Part Variation No. Item Number Description 1 1 GM23949 Spring, Torsion Return 1 2 GM23916 Arm, Governor 1 3 GM23888 Screw, Adjustment 1 4 GM23992 Tab, Locking 1 5 # Nut, Hex Head, M6 1 6 GM23952 Retainer 1 7 GM23871 Shaft, Speed Control 1 ...

TP-6138 5/02 13 Group 8: Starter Motor 6138_8 Quantity Part Variation No. Item Number Description 1 1 GM23910 Starter Assembly, 12 Volt 1 2 # Screw, Hex Head Cap, M8 x 20 4 3 GM24083 Plate, Connecting 1 4 GM24109 Spacer 3 5 # Washer, Tooth, 8 mm ID 4 6 GM24097 Housing, Flywheel 1 7 GM23909 Bushing 1...

TP-6138 5/02 14 Group 9: Exhaust System 6138_9 Quantity Part Variation No. Item Number Description 1 1 GM24074 Tube, Mixing 1 2 # Washer, Plain, 8 mm ID 2 3 # Washer, Split, 8 mm ID 2 4 # Screw, Hex Head Cap, M8 x 55 2 5 GM24021 Clamp, Hose 8 6 GM24120 Hose 1 7 GM24103 Nipple 1 8 GM24512 Hose 1 9 GM...

TP-6138 5/02 15 Group 10: Oil Cooler and Lines 6138_10 Quantity Part Variation No. Item Number Description 1 1 GM24114 Element, Oil Cooler 1 2 GM24112 Elbow 2 3 # Washer, Tooth, 6 mm ID 6 4 # Screw, Hex Head Cap, M6 x 30 6 5 GM24021 Clamp, Hose 8 6 GM24121 Hose 1 7 GM24104 Tube 1 8 GM24122 Hose 1 9 ...

TP-6138 5/02 16 Group 11: Seawater Pump 6138_11 Quantity Part Variation No. Item Number Description 1 1 GM24052 Pump Assembly, Seawater 1 2 GM24106 Shaft, Seawater Pump 1 3 GM24032 Seal 1 4 GM24053 Housing, Seawater Pump 1 5 # Screw, Hex Head Cap, M5 x 40 3 6 GM24031 O-ring 1 7 GM20852 Impeller 1 8 ...

TP-6138 5/02 17 Group 12: Oil Draining Lines 6138_12 Quantity Part Variation No. Item Number Description 1 1 GM24143 Bushing, Reducer 1 2 GM23980 Washer, Copper, 12 mm ID 2 3 GM24142 Eye, Banjo Union 1 4 GM24141 Bolt, Banjo Union 1 5 GM24020 Clamp, Hose 2 6 GM24117 Hose, Oil Draining 1 7 GM24111 Ada...

TP-6138 5/02 18 Group 13: Fuel Filter and Pump 6138_13 Quantity Part Variation No. Item Number Description 1 1 GM24125 Hose, Fuel 1 2 GM24020 Clamp, Hose 8 3 GM20850 Filter, Fuel 1 4 GM24126 Hose, Fuel Supply 2 5 GM24055 Pump, Fuel 1 6 # Washer, Plain, 6 mm ID 2 7 # Washer, Split, 6 mm ID 2 8 # Scre...

TP-6138 5/02 19 Group 14: Air Intake Filter 6138_14 Quantity Part Variation No. Item Number Description 1 1 GM24073 Screen, Air Intake 1 2 # Washer, Plain , 8 mm ID 2 3 # Washer, Split , 8 mm ID 2 4 # Screw, Hex Head, M8 x 25 2 5 GM20848 Screen 1 6 # Washer, Plain, 5 mm ID 2 7 # Washer, Split, 5 mm ...

TP-6138 5/02 22 Group 16: Base and Mounting 6138_16

TP-6138 5/02 26 Group 18: Generator and Mounting 6138_18

TP-6138 5/02 28 Group 19: Controller and Mounting 6138_19

TP-6138 5/02 30 Group 20: Control Panel 6138_20 Quantity Part Variation No. Item Part Number Description 1 1 GM24161 Panel, Control 1 2 # Screw, Flat Phillips Head, M3 x 12 4 3 GM24069 Connector 1 4 GM24156 Connector to Remote Start/Stop Switch Harness 1 5 GM24152 Connector to Remote Control Panel H...

TP-6138 5/02 31 Group 21: Siphon Break and Lines 6138_21 Quantity Part Variation No. Item Number Description 1 1 PA-229928 Kit, Siphon Break 1 2 GM24021 Clamp, Hose 4 3 GM24105 Connection, Hose 2 4 GM24023 Hose 2 5 GM24035 Grommet 2

TP-6138 5/02 32 Group 22: Literature Quantity Part Variation No. Item Number Description 1 1 TP-5620 Safety Precautions, Marine 1 2 TP-6069 I/M 3.5-150EOZ/EFOZ, Marine 1 3 TP-6134 O/M 3.5EFOZ/4EOZ, Marine 1 4 TP-6137 S/M 4EOZ/3.5EFOZ, Marine 1 5 TP-6138 P/C 4EOZ/3.5EFOZ Farymann 18W 1 6 TP-6143 O/M ...

TP-6138 5/02 Appendix A-1 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ampere ABDC after bottom dead center AC alternating current A/D analog to digital ADC analog to digital converter adj. adjust, adjustment ADV advertising dimension...

TP-6138 5/02 Appendix A-3 Appendix B Common Hardware Application Guidelines Use the information below and on the following pages toidentify proper fastening techniques when no specificreference for reassembly is made. Bolt/Screw Length : When bolt/screw length is not given, use Figure 1 as a guide. ...

TP-6138 5/02 A-4 Appendix Appendix C General Torque Specifications Use the following torque specifications when serviceliterature instructions give no specific torque values.The charts list values for new plated, zinc phosphate, or oiled threads. Increase values by 15% for nonplatedthreads. All torq...

TP-6138 5/02 Appendix A-5 Appendix D Common Hardware Identification Screw/Bolts/Studs Head Styles Hex Head or Machine Head Hex Head or Machine Headwith Washer Flat Head (FHM) Round Head (RHM) Pan Head Hex Socket Head Cap orAllen t Head Cap Hex Socket Head or Allen t Head Shoulder Bolt Sheet Metal Sc...

TP-6138 5/02 A-6 Appendix Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items. American Standard Part No. Dimensions Hex Head Bolts (Grade 5) X-465-17 1/4-20 x .38 X-465-6 1/4-20 x .50 X-465-2 1/4-20 x .62 X-465-16 1/4-20 x .75 X-465-1...

TP-6138 5/02 4 Group 2: Crankshaft and Piston 6138_2

TP-6138 5/02 8 Group 4: Gear Timing and Cover 6138_4

TP-6138 5/02 10 Group 5: Speed Control Shaft 6138_5 Quantity Part Variation No. Item Number Description 1 1 GM23949 Spring, Torsion Return 1 2 GM23916 Arm, Governor 1 3 GM23888 Screw, Adjustment 1 4 GM23992 Tab, Locking 1 5 # Nut, Hex Head, M6 1 6 GM23952 Retainer 1 7 GM23871 Shaft, Speed Control 1 ...

TP-6138 5/02 13 Group 8: Starter Motor 6138_8 Quantity Part Variation No. Item Number Description 1 1 GM23910 Starter Assembly, 12 Volt 1 2 # Screw, Hex Head Cap, M8 x 20 4 3 GM24083 Plate, Connecting 1 4 GM24109 Spacer 3 5 # Washer, Tooth, 8 mm ID 4 6 GM24097 Housing, Flywheel 1 7 GM23909 Bushing 1...

TP-6138 5/02 14 Group 9: Exhaust System 6138_9 Quantity Part Variation No. Item Number Description 1 1 GM24074 Tube, Mixing 1 2 # Washer, Plain, 8 mm ID 2 3 # Washer, Split, 8 mm ID 2 4 # Screw, Hex Head Cap, M8 x 55 2 5 GM24021 Clamp, Hose 8 6 GM24120 Hose 1 7 GM24103 Nipple 1 8 GM24512 Hose 1 9 GM...

TP-6138 5/02 15 Group 10: Oil Cooler and Lines 6138_10 Quantity Part Variation No. Item Number Description 1 1 GM24114 Element, Oil Cooler 1 2 GM24112 Elbow 2 3 # Washer, Tooth, 6 mm ID 6 4 # Screw, Hex Head Cap, M6 x 30 6 5 GM24021 Clamp, Hose 8 6 GM24121 Hose 1 7 GM24104 Tube 1 8 GM24122 Hose 1 9 ...

TP-6138 5/02 16 Group 11: Seawater Pump 6138_11 Quantity Part Variation No. Item Number Description 1 1 GM24052 Pump Assembly, Seawater 1 2 GM24106 Shaft, Seawater Pump 1 3 GM24032 Seal 1 4 GM24053 Housing, Seawater Pump 1 5 # Screw, Hex Head Cap, M5 x 40 3 6 GM24031 O-ring 1 7 GM20852 Impeller 1 8 ...

TP-6138 5/02 17 Group 12: Oil Draining Lines 6138_12 Quantity Part Variation No. Item Number Description 1 1 GM24143 Bushing, Reducer 1 2 GM23980 Washer, Copper, 12 mm ID 2 3 GM24142 Eye, Banjo Union 1 4 GM24141 Bolt, Banjo Union 1 5 GM24020 Clamp, Hose 2 6 GM24117 Hose, Oil Draining 1 7 GM24111 Ada...

TP-6138 5/02 18 Group 13: Fuel Filter and Pump 6138_13 Quantity Part Variation No. Item Number Description 1 1 GM24125 Hose, Fuel 1 2 GM24020 Clamp, Hose 8 3 GM20850 Filter, Fuel 1 4 GM24126 Hose, Fuel Supply 2 5 GM24055 Pump, Fuel 1 6 # Washer, Plain, 6 mm ID 2 7 # Washer, Split, 6 mm ID 2 8 # Scre...

TP-6138 5/02 19 Group 14: Air Intake Filter 6138_14 Quantity Part Variation No. Item Number Description 1 1 GM24073 Screen, Air Intake 1 2 # Washer, Plain , 8 mm ID 2 3 # Washer, Split , 8 mm ID 2 4 # Screw, Hex Head, M8 x 25 2 5 GM20848 Screen 1 6 # Washer, Plain, 5 mm ID 2 7 # Washer, Split, 5 mm ...

TP-6138 5/02 22 Group 16: Base and Mounting 6138_16

TP-6138 5/02 26 Group 18: Generator and Mounting 6138_18

TP-6138 5/02 28 Group 19: Controller and Mounting 6138_19

TP-6138 5/02 30 Group 20: Control Panel 6138_20 Quantity Part Variation No. Item Part Number Description 1 1 GM24161 Panel, Control 1 2 # Screw, Flat Phillips Head, M3 x 12 4 3 GM24069 Connector 1 4 GM24156 Connector to Remote Start/Stop Switch Harness 1 5 GM24152 Connector to Remote Control Panel H...

TP-6138 5/02 31 Group 21: Siphon Break and Lines 6138_21 Quantity Part Variation No. Item Number Description 1 1 PA-229928 Kit, Siphon Break 1 2 GM24021 Clamp, Hose 4 3 GM24105 Connection, Hose 2 4 GM24023 Hose 2 5 GM24035 Grommet 2

TP-6138 5/02 32 Group 22: Literature Quantity Part Variation No. Item Number Description 1 1 TP-5620 Safety Precautions, Marine 1 2 TP-6069 I/M 3.5-150EOZ/EFOZ, Marine 1 3 TP-6134 O/M 3.5EFOZ/4EOZ, Marine 1 4 TP-6137 S/M 4EOZ/3.5EFOZ, Marine 1 5 TP-6138 P/C 4EOZ/3.5EFOZ Farymann 18W 1 6 TP-6143 O/M ...

TP-6138 5/02 Appendix A-1 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ampere ABDC after bottom dead center AC alternating current A/D analog to digital ADC analog to digital converter adj. adjust, adjustment ADV advertising dimension...

TP-6138 5/02 Appendix A-3 Appendix B Common Hardware Application Guidelines Use the information below and on the following pages toidentify proper fastening techniques when no specificreference for reassembly is made. Bolt/Screw Length : When bolt/screw length is not given, use Figure 1 as a guide. ...

TP-6138 5/02 A-4 Appendix Appendix C General Torque Specifications Use the following torque specifications when serviceliterature instructions give no specific torque values.The charts list values for new plated, zinc phosphate, or oiled threads. Increase values by 15% for nonplatedthreads. All torq...

TP-6138 5/02 Appendix A-5 Appendix D Common Hardware Identification Screw/Bolts/Studs Head Styles Hex Head or Machine Head Hex Head or Machine Headwith Washer Flat Head (FHM) Round Head (RHM) Pan Head Hex Socket Head Cap orAllen t Head Cap Hex Socket Head or Allen t Head Shoulder Bolt Sheet Metal Sc...

TP-6138 5/02 A-6 Appendix Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items. American Standard Part No. Dimensions Hex Head Bolts (Grade 5) X-465-17 1/4-20 x .38 X-465-6 1/4-20 x .50 X-465-2 1/4-20 x .62 X-465-16 1/4-20 x .75 X-465-1...