Ingersoll Rand SMB005 - Manuals

MHD56391 - Edition 2 5 Initial Operating Checks CAUTION • Ensure the hoist top hook is properly installed on the support member and the hook latch is engaged. Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times. Verify the brake operation by low...

6 MHD56391 - Edition 2 Load Chain Reports Records should be maintained documenting the condition of load chain removed from service as part of a long-range load chain inspection program. Accurate records will establish a relationship between visual observations noted during frequent inspections and ...

MHD56391 - Edition 2 7 1. Fasteners. Check rivets, capscrews, nuts, cotter pins and other fasteners on hooks and hoist body. Replace if missing and tighten or secure if loose. 2. All Components. Inspect for wear, damage, distortion, deformation and cleanliness. If external evidence indicates the nee...

8 MHD56391 - Edition 2 TROUBLESHOOTING This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to ...

MHD56391 - Edition 2 9 3. Using a “C” link, join the old load chain to the new load chain. (If the old load chain was installed correctly, the “C” link assures end link of new load chain will be correctly reeved through the hoist.) Be sure welds of “standing” links on the new load chain are facing a...

10 MHD56391 - Edition 2 General Disassembly The following instructions provide the necessary information to disassemble, inspect, repair, and assemble the hoist. Parts drawings of the hoist assembly are provided in the parts section. If a hoist is being completely disassembled for any reason, follow...

MHD56391 - Edition 2 11 Repair Actual repairs are limited to the removal of small burrs and other minor surface imperfections from gears and shafts. Use a fine stone or emery cloth for this work.1. Worn or damaged parts must be replaced. Refer to the applicable parts listing for specific replacement...

12 MHD56391 - Edition 2 Hand Chain Adjustment or Replacement CAUTION • When cutting the weld side of a hand chain link, do not cut or nick the opposite side. A damaged link must be replaced to prevent premature failure. A falling hand chain can cause injury. (Dwg. MHP0016) 1. To create a “C” link, c...

14 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS DRAWING 5 ton 5 ton 5 ton 35 68 18 31 30 70 67 24 23 63 9 8 7 6 5 3 4 1 10 26 21 15 91 66 20 33 31 65 64 41 38 12 62 4 32 19 22 92 67 68 18 31 30 39 25 2 47 46 44 10 43 93 40 31 18 67 11 11 37 36 37 70 70 34 68 45 28 34 68 67 18 76 77 27 82 87 82 5 17 17 ...

MHD56391 - Edition 2 15 HOIST ASSEMBLY PARTS LIST ITEM NO. DESCRIPTION OF PART QTY. TOTAL PART NO. 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton * Cover Kit (includes items 1, 10 and 43) 1 45593381 45593555 45593811 45593969 45594207 45594363 1 Hand Wheel Cover 1 45593464 45593654 45593894 45594041 4559...

16 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS LIST CONTINUED ITEM NO. DESCRIPTION OF PART QTY. TOTAL PART NO. 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton 31 Spring 1 Not sold separately 32 Anchor Pin 1 33 Capscrew 1 34 Bottom Hook - 5 ton 1 Order item 45 * Hardware Kit (includes items 31, 46, 47, 67 an...

MHD56391 - Edition 2 17 ACCESSORIES AND KITS PARTS LIST DESCRIPTION OF PART PART NO. Chain Lubricant LUBRI-LINK-GREEN® PARTS ORDERING INFORMATION The use of other than genuine Ingersoll Rand replacement parts may adversely affect the safe operation of this product.When ordering replacement parts, pl...

18 MHD56391 - Edition 2 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ( CS ) PROHLÁŠENÍ O SHOD ċ ( DA ) FABRIKATIONSERKLÆRING ( DE ) KONFORMITÄTSERKLÄRUNG ( EL ) ƩƬƯƻƶƬ ƧƱƧīƱƻƵƭƶƬƶ ( ES ) DECLARACIÓN DE CONFORMIDAD ( FI ) VAKUUTUS NORMIEN TÄYTTÄMISESTÄ ( FR ) CERTIFICAT DE CONFORMITÉ ( HU ) ME...

MHD56391 - Edition 2 19 WARRANTY LIMITED WARRANTY Ingersoll Rand Company warrants to the original user its Hoists and Winches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase. Ingersoll Rand will repair, without cost, any Product found t...