Page 2 - SAFETY INFORMATION; DANGER; NOTICE; Safety Summary; Ingersoll Rand; hoists are manufactured in accordance with the; It is the responsibility of the operator to exercise; WARNING TAG; WARNING
2 MHD56109 - Edition 9 SAFETY INFORMATION This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating...
Page 3 - General
MHD56109 - Edition 9 3 SAFE OPERATING INSTRUCTIONS The following warnings and operating instructions have been adapted in part from American National Standard ASME B30.21 and are intended to avoid unsafe operating practices which might lead to injury or property damage. Ingersoll Rand recognizes tha...
Page 4 - INSTALLATION; The; CAUTION; OPERATION; Follow all safety instructions when operating hoist.
4 MHD56109 - Edition 9 INSTALLATION Prior to installing hoist, carefully inspect it for possible shipping damage. Hoists are supplied fully lubricated from the factory. Ensure load chain is lubricated prior to hoist operation. CAUTION • Owners and users are advised to examine specific, local or othe...
Page 6 - INSPECTION; Records and Reports; periodic; Frequent Inspection; Table 1; Throat Width
6 MHD56109 - Edition 9 INSPECTION WARNING • All new, altered or modified equipment should be inspected and tested by personnel trained in safety, operation and maintenance of this equipment to ensure safe operation at rated specifications before placing equipment in service. Frequent and periodic in...
Page 7 - Periodic Inspection; yearly; Gauge Length
MHD56109 - Edition 9 7 4. CHAIN. Refer to Dwg. MHP0102 on page 7. Examine each link for bending, cracks in weld areas or shoulders, transverse nicks and gouges, weld splatter, corrosion pits, striation (minute parallel lines) and chain wear, including bearing surfaces between chain links. Replace a ...
Page 8 - LUBRICATION; Use; TROUBLESHOOTING; Brake may be slipping.
8 MHD56109 - Edition 9 LUBRICATION General Thread lubricant or an anti-seize compound use is recommended for threaded shafts, capscrews and nuts. Unless otherwise stated, remove old lubricant, clean part with an acid free solvent and apply a new coating of lubricant to part before assembly. Gear Rem...
Page 9 - MAINTENANCE; General Disassembly; Accessing Brake End; Load Sheave; ton Hoist
MHD56109 - Edition 9 9 MAINTENANCE WARNING • Never perform maintenance on hoist while it is supporting a load. • Before performing maintenance, tag hoist: WARNING - DO NOT OPERATE -EQUIPMENT BEING REPAIRED. • Only allow personnel trained in the operation and service of this product to perform mainte...
Page 10 - Remove snap ring (63) from posts on side plate assembly B; Cleaning, Inspection and Repair; Remove all nicks and burrs caused by lockwashers.; Hoist Assembly
10 MHD56109 - Edition 9 5. Remove change over pawl (22), spring shaft (23) and change over spring (24) from lever handle assembly (25). 6. Carefully pry change hand wheel (28) from changeover gear (20). 7. Remove screw (64), washers (65) and prevailing torque type nut (60) from threaded spacers (94)...
Page 11 - Install cover (29) and secure in position with retainer wire; Bottom Hook Assembly
MHD56109 - Edition 9 11 Brake End Assembly Follow steps 1 through 6 described in ‘Load Sheave Assembly’ and steps 1 through 5 described in ‘Gear End Assembly’. CAUTION • The brake will not operate properly if there is oil or grease on brake friction disk (17). 1. Thread disk hub (15) onto drive shaf...
Page 12 - HOIST ASSEMBLY PARTS DRAWING
12 MHD56109 - Edition 9 HOIST ASSEMBLY PARTS DRAWING (Dwg. MHP0773) 45 48 46 47 76 67 32 60 1 3 93 2 62 4 5 6 7 8 12 13 14 63 17 19 60 20 25 65 64 28 68 69 70 71 29 30 67 27 26 66 44 22 23 24 21 65 64 91 99 55 52 46 75 47 76 51 77 11 10 9 95 96 97 56 84 48 49 60 51 47 75 46 82 76 57 94 31 18 17 15 1...
Page 13 - HOIST ASSEMBLY PARTS LIST
MHD56109 - Edition 9 13 HOIST ASSEMBLY PARTS LIST No. Description 0. 75t 1t 1.5t 3t 6t 1 Gear case assembly 45590098 45590445 45590999 45590262 45590650 2 Driver shaft assembly (includes item 3) 45590114 45590528 45591013 45590288 45590676 3 Drive shaft N/A N/A N/A N/A N/A 4 Splined gear 45590122 45...
Page 15 - PARTS ORDERING INFORMATION; Return Goods Policy; ACCESSORIES
MHD56109 - Edition 9 15 PARTS ORDERING INFORMATION The use of other than genuine Ingersoll Rand replacement parts may adversely affect safe operation of this product. For prompt service and genuine Ingersoll Rand parts, provide your nearest distributor with the following:1. Complete model number and...
Page 16 - NOTES; Declaration Of Conformity; dition; de; Declare under our sole responsibility that the product:; Lever Chain Hoist; Serial Number Range:; XXX; Engineering Product Manager
16 MHD56109 - Edition 9 NOTES Declaration Of Conformity 71480545 Form: MHD56109 E dition 9 J uly, 2013 (FR) CERTIFICAT DE CONFORMITÉ (DE) KONFORMITÄTSERKLÄRUNG (IT) DICHIARAZIONE DI CONFORMITÀ (ES) DECLARACIÓN DE CONFORMIDAD (NL) CONFORMITEITSVERKLARING (DA) FABRIKATIONSERKLÆRING (SV) FÖRSÄKRAN OM Ö...
Page 19 - WARRANTY; HOIST LIMITED WARRANTY
MHD56109 - Edition 9 19 WARRANTY HOIST LIMITED WARRANTY Ingersoll Rand Company warrants to the original user its Hoists and Winches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase. Ingersoll Rand will repair, without cost, any Product f...
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