Page 2 - OPERATING AND SAFETY PRECAUTIONS; = Hazards or unsafe practices which
Page 2 of 12 PD05X-XXX-XXX-B (en) WARNING EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fl uid pressures developed by t...
Page 3 - DIAPHRAGM PUMP SERVICE; GENERAL SERVICE NOTES:; WARNING; EXCESSIVE AIR PRESSURE. Can cause pump dam-
PD05X-XXX-XXX-B (en) Page 3 of 12 y Hytrel® and Viton® are registered trademarks of the DuPont Company y Kynar® is a registered trademark of Arkema Inc. y ARO® is a registered trademark of Ingersoll-Rand Company y y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elas...
Page 4 - SEAT OPTIONS
Page 4 of 12 PD05X-XXX-XXX-B (en) PARTS LIST / PX05X-XXX-XXX-B FLUID SECTION n 637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 L...
Page 5 - Figure 2; Torque Sequence
PD05X-XXX-XXX-B (en) Page 5 of 12 ) ASSEMBLY TORQUE REQUIREMENTS ( NOTE: DO NOT OVERTIGHTEN FASTENERS. (14) bolt, 95 - 105 in. lbs (10.7 - 11.9 Nm).(26) bolt and (29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), alternately and evenly, then re-torque after initial run-in. LUBRICATION / SEALANTS c Apply Lubr...
Page 6 - AIR MOTOR SECTION SERVICE; Air Motor Section service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; LIPS; AIR MOTOR PARTS LIST
Page 6 of 12 PD05X-XXX-XXX-B (en) n Indicates parts included in fl uid section service kit, see page 4. MATERIAL CODE [A] = Aluminum [D] = Acetal [B] = Nitrile [SS] = Stainless Steel [C] = Carbon Steel [U] = Polyurethane [Ck] = Ceramic [Z] = Zinc AIR MOTOR SECTION SERVICE Service is divided into two...
Page 7 - Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-; Figure 3; PILOT VALVE PARTS
PD05X-XXX-XXX-B (en) Page 7 of 12 PARTS LIST / PX05A-XXX-XXX-B AIR MOTOR SECTION ) ASSEMBLY TORQUE REQUIREMENTS ( NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) screw, 10 - 12 in. lbs (1.13 - 1.36 Nm).(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in. lbs...
Page 9 - Figure 4; ASSEMBLY TORQUE REQUIREMENTS
PD05X-XXX-XXX-B (en) Page 9 of 12 PARTS LIST / PX05R-XXX-XXX-B AIR MOTOR SECTION Figure 4 ) ASSEMBLY TORQUE REQUIREMENTS ( NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 ...
Page 10 - TYPICAL CROSS SECTION; Figure 5
Page 10 of 12 PD05X-XXX-XXX-B (en) TYPICAL CROSS SECTION Figure 5 Models PE05R-XXS-XXX-B Models PE05A-XXS-XXX-B
Page 11 - TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONS; Figure 6
PD05X-XXX-XXX-B (en) Page 11 of 12 TROUBLE SHOOTING Product discharged from exhaust outlet. Check for diaphragm rupture.Check tightness of (14) bolt. Air bubbles in product discharge. Check connections of suction plumbing.Check “O” rings between intake manifold and fl uid caps.Check tightness of (14...
Page 12 - Figure 7
Page 12 of 12 PD05X-XXX-XXX-B (en) PN 97999-1167 DIMENSIONAL DATA / PX05R-XXS-XXX-B DIMENSIONS A - 7-11/16” (195.2 mm)B - 11-1/16” (280.4 mm)C - 6-1/8” (155.6 mm)D - 2” (50.8 mm) E - 6-23/32” (170.6 mm)F - 6” (152.4 mm)G - 11-21/32” (296.0 mm)H - 4-7/8” (123.8 mm) J - 5-1/2” (139.7 mm)K - 5/16” (7.9...