Ingersoll Rand ETA5 - Manuals

7 How to use this Manual This manual is split into sections describing the steps to be taken to configure the ETA for use in measuring and recording torque values. There are a number of other parameters which are set from the Software Reset Menu, some of which are detailed elsewhere in this manual. ...

8 Packing List The following items, except those listed as optional, are included with the ETA unit: 1 x ETA Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ETA 1 x Camera (Neck) Strap . . . . . . . . . . . . . . . . . . . . ...

9 Care and Storage When not in use the unit should be returned to the supplied carry case. This unit is designed for indoor use only Operating temperature range 5-40 degrees C Storage temperature range 0-50 degrees C The membrane keypad may be wiped clean with a soft damp cloth. The unit is not wate...

10 Edit Transducer File Failure to input proper information may result in inaccurate readings. The following instructions for “Edit Transducer File” must be followedbefore any reading or measurements can be taken. This section may be skipped if you are using an Ingersoll-Rand TSD,TRD or Crane UTA Se...

13 If you have selected KEY Select location of decimal point using then press To set-up another transducer press Select another memory (B to I) using the keys and press To return to main menu press Barcode read input for characteristic names and comments It is possible to scan a barcode name in ETA5...

14 Measure Mode (Up to 200 readings stored) To start, press Press Press (measure) Plug in transducer; press Select units of measure using ; press Select Peak, Track, Impulse or ‘Click Dip’ using ; press Use Peak for direct drive tools, Track for diagnostics, Impulse for pulse tools, and ‘Click Dip’ ...

16 Printing of stored readings from measure mode Pressing from the measure mode will result in all stored readings being printed to an attached printer or computer. Note: Transducer needs to be connected to ETA. Measure Mode Circle-Store Option Circle-Store is a function to increase the number of st...

19 To set up a Characteristic - ETA5 ONLY To set up a job To start, press press plug in transducer press (Configure) press (Edit Char) Type in Job Name ______________________ , press Alternatively, when the cursor is flashing, you may connect a Bar Code Reader to the Printer/PC connector on the back...

21 Direct Characteristic Mode - ETA5 ONLY Direct characteristic mode is a quick entry method of using a pre-set characteristic and can be used directly or stored for setting up torque measuring equipment. The characteristics used are taken from the edit characteristic function in ETA5. At main menu,...

23 To Store Data (single characteristic) - ETA5 ONLY At main menu, press (Store) press (Single Characteristic) press A job name will appear on screen. If more than one job has been set up in the ETA5, you can scroll through the jobs in sequence using You can also find your job by typing in the name ...

25 To set up a Round - ETA5 ONLY To set a sequence of jobs to be performed in a set order, the method detailed below should be used. Note: In order to set up a Round, there must be at least 2 Characteristics set up in the ETA5. At main menu, press (Configure) press (Round) press Type in the name of ...

26 To Store Data by Round - ETA5 ONLY At main menu, press (Store) Press (Round) Screen will show “Select Round No” Select round number using and press The maximum number of rounds that can be stored is 25. If you are using an Ingersoll-Rand TRD, TSD or Crane UTA type transducer and it is already plu...

27 If the characteristic has been configured with Subgroup comment size set to a value other than 0: Pressing will allow a subgroup comment to be entered. Pressing gives analysis of last completed subgroup. (Press again to continue.) Pressing gives analysis up to current subgroup. (Press again to co...

28 To Store Data by Master Round At main menu, press (Store) Press (Master Round) If you are using an Ingersoll-Rand TRD, TSD or Crane UTA type transducer and it is already plugged in, you are now ready to take readings. The job that appears on screen will be the job that you selected to be first wh...

30 Press again to see the individual readings displayed in groups of four readings per screen. Note: By using the four arrow keys it is possible to move back and forth through all of the subgroups and individual readings. To view another job, press and repeat above procedure. To View Cp and Cpk At t...

31 French Cp and Cpk It is possible to view the French Cpk/CAM calculations as an alternative to the standard Cp and Cpk. Readings must be a minimum of 30 samples. To set this function: From main menu Press then press (Misc’) Press then press (Software reset) Press 5 times to access the Cpk Calculat...

32 To Erase Stored Data and Setups on ETA5 To Erase Characteristic Setup: At main menu, press (Configure) press (Erase) press (Char’ Set-up) Select Characteristic name by pressing and select Characteristic required by pressing Press , screen will display the Characteristic number and prompt “Erase S...

33 To Erase Round Data: At main menu, press (Configure) press (Erase) press (Round Data) Select required round by pressing , press To erase data by round, press To exit without erasing round data, press To return to main menu, press To Erase Round Setup Information: At main menu, press (Configure) T...

34 Printing To print readings taken in measure mode: Connect ETA to printer or computer and switch the device ON On ETA: Press Press Press then press (Print) Press then press (Print Measure) ETA will print details of stored readings taken in measure mode (with date/time stamp) A sample printout can ...

35 Select Characteristic name by pressing and select Characteristic required by pressing To start printing, press ETA5 will print details of setup and stored reading by characteristic name. To print settings and data analysis of readings taken by characteristic: Connect ETA5 to printer or computer a...

41 To Display Software Version Number From main menu: Press then press (Misc) Press then press (Version #) To return to main menu, press To Set Password Protection From main menu: Press then press (Misc) Press then press (Password) Screen will prompt “Enter new Password” Type in the password (4 char...

42 Press to exit Display now reads “End of setup” To return to main menu press or press to edit password protection The remaining options can be password protected in the same manner. To Clear Password Protection From main menu: Press then press (Misc) Press then press (Password) Screen will prompt ...

43 To Perform Software Reset CAUTION: Use of this function will result in the loss of all stored data. Following this procedure will return the ETA to its factory default state. This feature should only be used when it is desired to clear all settings from the ETA. From main menu: Press then press (...

45 MEASURE-Peak Capability Results Torque ----------------------------------- --------------------------- No of Samples 200 Based on last 15. samples Transducer C I/S 75.00 Nm /x 6.96 Nm Serial Number: 99999 Range 8.30 Nm Measurement Dir Right Sigma 2.210 Max Torque Value 20.00 Nm Cp 0.754 Min Torqu...

46 Ingersoll-Rand ETA5 08/01/01 11:59:44 Characteristic WHEELNUT Capability Results Torque ----------------------------------- --------------------------- No of Samples 4 Based on last 8. samples No of Sub-groups 2 Transducer A TRD 75.00 Nm /x 13.93 Nm Serial Number: 99999 Range 17.21 Nm Measurement...

47 Ingersoll-Rand ETA5 08/01/01 11:45:36 Characteristic WHEELNUT Capability Results Torque ----------------------------------- --------------------------- No of Samples 4 Based on last 8. samples No of Sub-groups 2 Transducer A TRD 75.00 Nm /x 13.93 Nm Serial Number: 99999 Range 17.21 Nm Measurement...

48 Ingersoll-Rand ETA5 08/02/01 14:36:22 ----------------------------------- --------------------------- Name smpl sgrp transducer direc max min thr units WHEELNUTS 16 3 A TRD 11.29 Nm Right 8. 6. 2. Nm EX MANIFOLD 6 3 A TRD 11.29 Nm Right 10. 6. 3. Nm DOORLOCK 3 3 A TRD 11.29 Nm Right 9. 7. 3. Nm P...

49 Ingersoll-Rand ETA5 08/02/01 14:51:26 ----------------------------------- --------------------------- Round 1 Round Label CAVALIER Complete Setup Sampling Vertical No of charact s 3 Characteristic 1 DOORLOCK Complete Setup Characteristic 2 WHEELNUTS All Data Stored Characteristic 3 EX MANIFOLD Co...

50 5.906.287.392.902.873.463.623.193.233.073.784.034.012.933.072.704.513.634.994.064.257.536.102.904.715.645.627.785.195.729.745.168.226.275.425.386.225.847.707.014.985.715.527.405.985.118.335.93 10.0 9.0 10.0 5.04.05.05.06.03.05.04.05.06.04.03.03.04.04.04.02.04.04.04.03.03.04.03.03.02.04.05.05.01.0...

51 Rotary and Stationary Joint Kits Introduction The joint kits are designed as a convenient, repeatable, variable stiffness joint for assessing the performance of torque tools. They can be used with the Ingersoll-Rand stationary (static) or rotary transducers. Each kit may be assembled in different...

52 The base plate or transducer, depending on model, should be mounted onto a rigid surface. See Figure 1 for bolt hole pattern. Place the bolt assembly just completed into the shroud and then onto the transducer or base plate. The last step is to apply the steel washer onto the bolt before applying...

54 Parts List Table 2 Note: Items denoted with (*) are only used with JKR20, JKR75, JKR180 and JKR500. Callout Number Description Joint Kit JKR20 & JKS30 Part # Joint Kit JKR75 & JKS150 Part # 1 M8X55 Square Bolt JKS30-800 JKS150-120 2 M8 Nut JKS30-80 JKS150-102 3 Washers JKS30-81 JKS150-121...

55 Glossary of Terms Characteristic Specification of one particular torque value to be collected. Each characteristic has a name of up to 14 characters. ETA5 can store up to 48 different characteristics at any one time. Cp This is a capability index which shows the process capability potential but t...

57 Sub-Group Grouping of samples to enable analysis, with an allowable range of 1-50. Threshold Torque Value Level of torque in which a signal must rise above and then fall below to be considered a valid torque cycle. This may be set in the range of 1 to 50% of rated span or the Min Torque Value, wh...

58 Error Messages Code Message Explanation 101 RANGE The selection made is not within the allowablerange. See the limits specified max to min. 104 EXISTS The characteristic name entered already exists. 105 NO SPACE Insufficient memory space is available to create anew characteristic. 106 NONE No cha...

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