Page 2 - CONFORMITY WITH NOISE DIRECTIVE 2000/14/EC; EC Pressure Equipment Directive and Related Regulations
Machine models represented in this manual may be used in various locations world–wide. Machines soldand shipped into European Union Territories require that the machine display the EC Mark and conformto various directives. In such cases, the design specification of this machine has been certified as...
Page 5 - FOREWORD
2 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) FOREWORD The contents of this manual are considered to be proprietary and confidential to Ingersoll–Rand and should not bereproduced without the prior written permissi...
Page 6 - WARRANTY
3 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) WARRANTY Ingersoll–Rand, through its distributor, warrants that each itemof equipment manufactured by it and delivered hereunder to theinitial user will be free of de...
Page 7 - GENERAL WARRANTY INFORMATION
4 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) GENERAL WARRANTY INFORMATION GENERAL WARRANTY Extended Coverage Portable Compressor Package 1 year/2000 hrs Airend 2 yrs/4000 hrs 5 yrs/10,000 hrsLimited warranty, maj...
Page 9 - Extended Limited Airend Warranty
6 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Extended Limited Airend Warranty Ingersoll–Rand Portable Compressor Division is pleased to announce the availability of extended limited airend warranty. Announcement ...
Page 10 - WARRANTY REGISTRATION; FOR UNITS SOURCED FROM HINDLEY GREEN, UK
7 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) WARRANTY REGISTRATION FOR UNITS SOURCED FROM HINDLEY GREEN, UK Complete Machine Registration To initiate the machine warranty, fill out the ”Warranty Registration” fo...
Page 11 - Complete the Applicable Blocks; Date delivered
8 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Selling Distributor Servicing Distributor WARRANTY REGISTRATION Name Name Owner/User Name Address Address Address City City City County County County State State State...
Page 12 - DECALS; GRAPHIC FORM AND MEANING OF ISO SYMBOLS
9 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) DECALS Look for these signs on machines manufactured in Europe, which point out potential hazards tothe safety of you and others. Read and understand thoroughly. Heed...
Page 14 - XX
11 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Do not stand on any service valve or other parts of the pressure system. Do not operate with the doors or enclosure open. Do not use fork lift truck from this side. ...
Page 16 - SAFETY
13 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) SAFETY WARNINGS Warnings call attention to instructions which must be followed precisely to avoid injury or death. CAUTIONS Cautions call attention to instructions w...
Page 24 - OPERATING INSTRUCTIONS
21 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) OPERATING INSTRUCTIONS PRIOR TO STARTING 1. Place the unit in a position that is as level as possible. Thedesign of the unit permits a 15 degree lengthways and sidew...
Page 25 - Control Panel
22 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) 8 4 9 10 11 12 1 3 5 13 6 7 14 Control Panel 2 DIAGNOSTIC/AUTO SHUTDOWN (STANDARD) 1. Compressor fault – Needs attention. See Wedgediagnostic panel for more detail. 2...
Page 27 - Wedge Diagnostic Display Codes; Alert
24 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Wedge Diagnostic Display Codes If the fault indicator lamp is illuminated, refer to the Alert/Shutdown list below. If the fault indicator lamp is illuminated, refer t...
Page 28 - Code; ENGINE DIAGNOSTIC CODES
25 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Alert Shutdown Condition Code Light (Blinks) Code Light (Steady) Delay (sec.) Dedicated Lights: Low Fuel Level Fuel Level Fuel Level 3 Air Filter Restriction (Option...
Page 35 - Lubrication and Maintenance Service Interval Chart
32 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Lubrication and Maintenance Service Interval Chart NOTE: The Service intervals below are for standard industrial engines. See details in Sections whichfollow these ch...
Page 46 - General Engine Specifications
43 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Removing Engine from Long Term Storage Refer to the appropriate section for detailedservices listed below or have your authorizedservicing dealer or engine distribut...
Page 47 - Lubrication and Maintenance Records; Keep a record of the number of hours you; Emission System Warranty
44 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Number of Cylinders 4 Bore 106 mm (4.19 in.) Stroke 127 mm (5.0 in.) Displacement 4.5 L (276 cu in.) Compression Ratio 17.0:1 Aspiration Turbocharged Engine Firing Or...
Page 49 - MAINTENANCE; CBT
46 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) MAINTENANCE Initial 500 miles /850 km Daily Weekly Monthly 3 Monthly. 250 hrs. 6 Monthly. 500 hrs 12 Monthly. 1000 hrs Compressor Oil Level C Engine Oil Level C *Radi...
Page 51 - CR
48 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Initial 500 miles /850 km Daily Weekly Monthly 3 Monthly. 250 hrs. 6 Monthly. 500 hrs 12 Monthly. 1000 hrs Scavenge line C Pressure system C Engine breather element C...
Page 61 - MACHINE SYSTEMS
58 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) MACHINE SYSTEMS KEY BAT Battery CO RS232C comms ECON Engine controller IG Isochronous governor J50–G2 Wait to start lamp J50–K3 Inlet heater P51 Coolant temp P52 Inje...
Page 62 - KEY SWITCH; ANALOG THROTTLE RANGE=; ANALOG THROTTLE; ENGINE; WEDGE TO ENGINE INTERFACE – IR ENGINE; HARNESS SYSTEM SCHEMATIC
59 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) WEDGE CONTROLLER CAN HI CAN LO CAN SHLD KEY SWITCH ANALOG THROTTLE RANGE= 1.10VDC (1400RPM) TO 3.7VDC (2400RPM) ANALOG THROTTLE ENGINE CONTROLLER FIGURE 2–1 WEDGE TO...
Page 63 - J1939 CAN COMMUNICATIONS SCHEMATIC; WEDGE
60 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) ENGINE CM TERMINATOR J1939 CAN COMMUNICATIONS SCHEMATIC FIGURE 2–3 ENGINE DIAGNOSTICSJACK WEDGE CONTROLLER TERMINATOR
Page 64 - SERVICE TOOLS
61 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) SERVICE TOOLS Electronic Systems The following special tools are recommended to perform service procedures in this manual. The tools can be purchased from Ingersoll–...
Page 68 - FAULT FINDING; FAULT
FAULT FINDING 65 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) FAULT CAUSE REMEDY No reactionfrominstrument Batteries notconnected. Connect batteries. panel whenkey turnedto (I) position. Fuse at starter motor‘blow...
Page 70 - OPTIONS
OPTIONS 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) 67 OPTIONS – Lubricator (For units manufactured in North America) SAFETY WARNING: Ensure that the lubricator filler cap isre–tightened correctly after replenish...
Page 73 - PARTS ORDERING; GENERAL; NOTICE; DESCRIPTION
70 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) PARTS ORDERING GENERAL This publication, which contains an illustratedparts breakdown, has been prepared as an aid inlocating those parts which may be required in the...
Page 74 - MARKINGS AND DECALS; HOW TO USE PARTS LIST; charged to and paid for by the
71 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) MARKINGS AND DECALS NOTICE Do not paint over safety warnings orinstructional decals. If safety warning decalsbecome illegible, immediately orderreplacements from the...
Page 75 - AIREND EXCHANGE PROGRAM
72 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR),7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR) Warranties applicable to material and equipmentsupplied by the Company but whollymanufactured by others shall be limited to thewarranties extended to the Company by t...