Page 2 - Dismantling of the Male Docking Valve
2 45532694_ed2 INDEX 1 DOCKING STATION – DS .................................................................................... 3 1.1 Dismounting the Docking Unit ............................................................................................................. 3 1.2 Change Pneumatic Cla...
Page 3 - Docking unit
45532694_ed2 3 1 Docking station – DS Use the drawings and the component list for the specified unit. In the description below, the figures below (xx) refer to the corresponding figures on the drawing. Always turn off the air and material supply & depressurize the entire system before installing...
Page 4 - Change Pneumatic Clamps; DS Docking unit
4 45532694_ed2 1.2 Change Pneumatic Clamps Drawings/ Component lists: • Aut. Tool Changer DS Docking unit T2X-16-502-IR DS-ATC complete T2X-16-500-IR/-505-IR • Aut. Tool Changer- (onboard lub.) DS Docking unit T2X-16-503-IR DS complete T2X-16-501-IR a) Follow step a) to e) in section 1.1. The dockin...
Page 5 - Change Male Docking Valve Complete; Mounting paste; Now the complete valve can be replaced.
45532694_ed2 5 1.3 Change Male Docking Valve Complete • Drawings/Component lists: T2X-16-500-IR/-501-IR/-505-IR T2X-16-502-IR/-503-IR T2X-16-511-IR This operation requires, the following special tools and preparations: • Mounting paste a) Remove the cover plate (9) by removing the three screws (14)....
Page 6 - Hydraulics of the Docking Station
6 45532694_ed2 1.4 Hydraulics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR For doser hydraulics and pneumatics, See “Doser” Maintenance Manual Fo...
Page 7 - Pneumatics of the Docking Station
45532694_ed2 7 1.5 Pneumatics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR Also see pneumatic scheme T2X-07-xxx From To (1) Inlet pneumatics (2) ...
Page 8 - Male Docking Valve; All damaged parts must be changed to secure a proper function.
8 45532694_ed2 1.6 Male Docking Valve • Drawing/Component list: T2X-16-511-IR Use the drawings and the component list for the specified unit. In the description below, the figures (xx) refer to the corresponding figures on the drawing. 1.6.1 Dismantling of the Male Docking Valve This operation requi...
Page 9 - Be
45532694_ed2 9 1.6.2 Assembly of the Male Docking Valve This operation requires, the following special tools and preparations: • A T2000-17-005 to compress the spring (two threaded rods and a bracket with three holes). • A flat, 7mm, fork spanner. • Screw locking liquid - Loctite 270 • Special high ...
Page 10 - Female Docking Valve
10 45532694_ed2 m) Place the cylinder (3) on the piston, (4). Align it, and press it into the housing. n) Position all parts on the docking valve according to the drawing. Tighten the four screws (19). Torque is 10 Nm. o) Finally, the pneumatic unit function should be tested. Connect the air and che...
Page 11 - Electrical contacts in docking station.
45532694_ed2 11 1.8 Electrical contacts in docking station. Från nr. Name T2X-nr. Se drawing: Till (nr) Name T2X-nr. Se drawing: Comments WH - 18 XP62/19 Poles T2X-SF-008-IR T2X-20-029-IR,sheet 302.0 WH - 18 XP61/36POL T2X-SF-005-IR T2X-20-029-IR,sheet 302.0 Length: 400mm WH -17 XP62/19 POLES T2X-SF...
Page 12 - © 2007 Ingersoll Rand Company
12 45532694_ed2 www.irtools.com © 2007 Ingersoll Rand Company