Page 2 - SAFETY WARNINGS; HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.; General Safety; Medical Alert––Airless Spray Wounds; Spray Gun Safety Devices; Safety Latch; Tip Guard; Spray Tip Safety; PRESSURE RELIEF PROCEDURE
SAFETY WARNINGS HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating the equipment. FLUID INJECTION HAZARD General Safety This equipment generates very high fluid pressure. Spray fromthe gun, leaks...
Page 3 - HOSE SAFETY; IMPORTANT
MOVING PARTS HAZARD Moving parts can pinch or amputate your fingers or other bodyparts. KEEP CLEAR of moving parts when starting or operatingthe sprayer. Follow the Pressure Relief Procedure on page 2before checking or servicing any part of the sprayer, to preventit from starting accidentally. EQUIP...
Page 4 - AVERTISSEMENT; RISQUES D’INJECTION; Consignes générales de sécurité; Verrou de sécurité; MARCHE À SUIVRE POUR DÉTENDRE LA PRESSION
AVERTISSEMENT La pulvérisation à haute pression peut causer de blessures très graves. Réservé exclusivement à l’usage professionnel. Observer toutes les consignes de sécurité. Bien lire et bien comprendre tous les manuels d’instructions avant d’utiliser le matériel. RISQUES D’INJECTION Consignes gén...
Page 6 - ADVERTENCIA; PELIGRO DE INYECCION DE FLUIDO; Pestillo de seguridad; PROCEDIMIENTO DE DESCARGA DE PRESION
ADVERTENCIA EL ROCIADO A ALTA PRESION PUEDE CAUSAR GRAVES LESIONES. SOLO PARA USO PROFESIONAL. RESPECTE LOS AVISOS DE ADVERTENCIA. Lea y entienda todo el manual de instrucciones antes de manejar el equipo. PELIGRO DE INYECCION DE FLUIDO Seguridad general Este equipo general un fluido a una presión m...
Page 7 - PELIGRO POR MAL USO DEL EQUIPO; Seguridad general; SEGURIDAD EN EL USO DE LAS MANGUERAS; Puesta a tierra; Seguridad durante el lavado
PELIGRO POR MAL USO DEL EQUIPO Seguridad general Cualquier mal uso del equipo pulverizador o los accesorios, talcomo sobre presurización, modificación de piezas, uso de mate-riales y productos químicos incompatibles, o utilización de pie-zas dañadas o desgastadas, puede hacen que se rompan ycausen l...
Page 8 - SETUP; WARNING; Remove any skin that may have formed.
SETUP WARNING If you are supplying your own hoses and spray gun,be sure the hoses are electrically conductive, thatthe gun has a tip guard, and that each part is ratedfor at least 2750 psi (190 bar) Maximum Working Pressure. This is to reduce the risk of serious bodilyinjury caused by static sparkin...
Page 9 - Engage the gun safety latch.
SETUP PACKING NUT/WETCUP Keep filled with TSL Fig 1 FILTER DO NOT INSTALL A SHUT OFF DEVICE HERE 50 ft. (15.2 m) MAIN FLUID HOSE ON/OFF SWITCH PRESSURE CONTROL KNOB 3 ft (0.9 m) HOSE RAC IV DripLess TIP GUARD and SwitchTip OPERATION WARNING Pressure Relief Procedure To reduce the risk of serious bod...
Page 10 - OPERATION; Prime the sprayer with paint.
OPERATION Fig 2 ON/OFF SWITCH PRESSURE CONTROL KNOB RAC IV DripLess TIP GUARD and SwitchTip TURN CCW TOLOWER PRESURE PRESSURE DRAIN VALVE 1. Prime the sprayer with paint. a. Close the pressure drain valve. b. Don’t install the spray tip yet! c. Put the suction tube into the paint container. d. Turn ...
Page 11 - Cleaning a Clogged Tip; See Fig 5. Disengage the; SHUTDOWN AND CARE; CAUTION
OPERATION 4. Cleaning a Clogged Tip WARNING To reduce the risk of serious bodily injury from injec-tion, use extreme caution when cleaning or chang-ing spray tips. If the spray tip clogs while spraying,engage the gun safety latch immediately, then fol-low the procedure in Steps 4a to 4e, below. NEVE...
Page 12 - FLUSHING GUIDELINES; NOTE: The Pressure Relief Procedure Warning is on; When To Flush; How To Flush; Close the pressure drain valve.; If you flushed with mineral spirits and are going to use
FLUSHING GUIDELINES NOTE: The Pressure Relief Procedure Warning is on page 14. When To Flush CAUTION NEVER leave water in the sprayer if there is theslightest change it could freeze. Flush out the waterwith mineral spirits. If water freezes in the pressurecontrol tube, it prevents the sprayer from b...
Page 13 - APPLICATION METHODS; CORRECT
APPLICATION METHODS Always hold the gun perpendicular to the work surfaceand at an even12 to 14 in. (300–356 mm) from the surfaceyou are spraying. See Fig 9. Begin moving the gun in a horizontal direction at a steadyrate. Start the spray stroke off the target surface and pullthe trigger as the gun i...
Page 14 - TROUBLESHOOTING GUIDE; PROBLEM
TROUBLESHOOTING GUIDE WARNING Pressure Relief ProcedureTo reduce the risk of serious bodily injury, including fluidinjection, splashing in the eyes or on the skin, or injuryfrom moving parts, always follow this procedure whenyou shut off the sprayer, when checking, adjusting orcleaning the system, a...
Page 15 - The electric motor has an over–temperature switch; DISPLACEMENT PUMP
PROBLEM CAUSE SOLUTION Paint leaks into wet–cup Throat packings are worn or damaged Replace the packings. See page 16. Excessive surging from spray gun Spray tip or fluid filter is plugged Disassemble and clean. Spray tip too big or worn Change the spray tip. Paint too viscous Thin the paint. Wrong ...
Page 16 - Reinstalling the Pump.; See; Reassembly Notes; B. Clean all parts thoroughly. Check the outside of the
Fig 12 222 *206 *204 *207 215 52 33 34 58 223 A 36 55 10 TORQUE TO 70 ft–lb (95 N.m) 112 TORQUE TO 80 ft–lb (107 N.m) 54 38 Reinstalling the Pump. See Fig 12. 1. Rotate the crankshaft (A) so the connecting rod (54)is in its lowest position. (Rotate the fan blades at therear of the motor with a screw...
Page 17 - Reassembly Procedure; lips
DISPLACEMENT PUMP Reassembly Procedure 1. Stack the backup washer (219*), U–cup seal (205*)lips down, and female gland (220*), alternate thepolyethylene and leather v–packings (217*, 218*) lips up, and stack the male gland (213*) one at a time ontothe piston valve (224). See Fig 15. 2. Tighten the p...
Page 18 - REPLACING THE CONNECTING ROD and BEARING; Unplug the power supply cord.; NOTE: Refer to Fig 16 for this procedure unless other-; Remove pump as described on page 16.
REPLACING THE CONNECTING ROD and BEARING WARNING To reduce the risk of serious bodily injury, includingfluid injection or splashing in the eyes or on the skin,or injury from moving parts, always follow the Pres-sure Relief Procedure Warning on page 14 be-fore checking, adjusting, cleaning or shuttin...
Page 19 - REPLACING THE DRIVE ASSEMBLY; NOTE: Refer to Fig 17 for this procedure.; Remove the displacement pump. See page 16.
REPLACING THE DRIVE ASSEMBLY WARNING To reduce the risk of serious bodily injury, includingfluid injection or splashing in the eyes or on the skin,or injury from moving parts, always follow the Pres-sure Relief Procedure Warning on page 14 be-fore checking, adjusting, cleaning or shutting off thespr...
Page 20 - REPLACING THE ELECTRIC MOTOR & CAPACITOR; Install the new motor in the reverse order of removal.; Capacitor; NOTE: The replacement capacitor includes a new resis-
REPLACING THE ELECTRIC MOTOR & CAPACITOR WARNING To reduce the risk of serious bodily injury, includingfluid injection or splashing in the eyes or on the skin,or injury from moving parts, always follow the Pres-sure Relief Procedure Warning on page 14 be-fore checking, adjusting, cleaning or shu...
Page 21 - REPLACING THE PRESSURE CONTROL & CIRCUIT BOARD
REPLACING THE PRESSURE CONTROL & CIRCUIT BOARD WARNING To reduce the risk of serious bodily injury, includingfluid injection or splashing in the eyes or on the skin,or injury from moving parts, always follow the Pres-sure Relief Procedure Warning on page 14 be-fore checking, adjusting, cleaning ...
Page 22 - PRESSURE CONTROL ADJUSTMENT
PRESSURE CONTROL ADJUSTMENT USE EXTREME CAUTION WHEN PERFORMING THIS ADJUSTMENT PROCEDURE to reduce the risk of afluid injection injury or other serious bodily injury, which can result from component rupture, electric shock, fire,explosion or moving parts. This procedure sets the sprayer to 2750 psi...
Page 23 - NOTE: The slower the pressure is raised, the easier it is
PRESSURE CONTROL ADJUSTMENT Fig 22 ON/OFF SWITCH A B D TIGHTEN C 4. Open the needle valve slightly. Turn the pressure con-trol knob (A) to the minimum setting. 5. Plug in the sprayer and turn the switch ON. Increasethe pressure setting just enough to start the sprayer.Prime the hose, being sure to e...
Page 24 - PARTS DRAWING – PRESSURE CONTROL; CIRCUIT BOARD APPLICATIONS
PARTS DRAWING – PRESSURE CONTROL Ref 25 Part No. 215–860Ref No. 50Pressure Control AssemblyIncludes replaceable items 301 to 316,as listed below NOTE: Numbers with “Ref”preceeding them correspondwith the parts lists on pages 24and 26. Ref 23 Ref 130 315 316 Ref 1 303 Ref 23f 306 305 Ref 23c 301 Ref ...
Page 25 - DISPLACEMENT PUMP PARTS DRAWING and LIST; PLUG
DISPLACEMENT PUMP PARTS DRAWING and LIST REFNO. PART NO. DESCRIPTION QTY 201 180–656 PLUG 1 203 105–444* BALL, sst; 0.3125” dia. 1 204 105–445* BALL, sst; 0.5” dia. 1 205 105–522* SEAL, u–cup, polyurethane 1 206 176–761* GASKET, brass 1 207 176–759* PIN, ball stop 1 208 176–749* V–PACKING, leather 2...
Page 26 - PARTS LIST – SPRAYER WITH UPRIGHT CART; Includes items 1 to 135 as listed below; PARTS DRAWING
PARTS LIST – SPRAYER WITH UPRIGHT CART Model 231–002, Series C, Basic Sprayer Includes items 1 to 135 as listed below REF NO. PART NO. DESCRIPTION QTY REF NO. PART NO. DESCRIPTION QTY 1 065–099 CONDUIT, electrical 4 in. 3 100–188 NUT, hex, 5/16–18 7 4 100–214 LOCKWASHER, spring, 3/8” 9 7 101–344 CAP...
Page 27 - PARTS DRAWING – SPRAYER WITH UPRIGHT CART
PARTS DRAWING – SPRAYER WITH UPRIGHT CART 120 4 23d* 55 55e 55f 55c 55b 113 19 35 20 18 53 54 3 129a 52 10 112 58 38 29 14 34 33 34 33 36 55d 55a 23 23e 129 37 27 25 40 Ref 312 313302 84 Ref 52 47 122123 119 46 95 99 97 132 7 Ref 40 50 SEE DETAIL BELOW 4 Ref No. 23Electric MotorIncludes items 23a to...
Page 28 - PARTS LIST – SPRAYER WITH LOBOY CART
PARTS LIST – SPRAYER WITH LOBOY CART Model 220–679, Series C, Basic Sprayer Includes items 1 to 135 as listed belowREF NO. PART NO. DESCRIPTION QTY REF NO. PART NO. DESCRIPTION QTY 1 065–099 CONDUIT, electrical 4 in. 3 100–188 NUT, hex, 5/16–18 7 4 100–214 LOCKWASHER, spring, 3/8” 9 7 100–057 CAPSCR...
Page 29 - PARTS DRAWING – SPRAYER WITH LOBOY CART
PARTS DRAWING – SPRAYER WITH LOBOY CART 33 116 117 29 126 115 55f 55e 37 27 23d 23 23e 7 1 129b 129 99 129a 132 Ref 40 124 117 38 58 33 36 34 35 19 20 18 53 54 55c 55b 3 4 3 52 10 112 14 55a 55d 127 50 25 40 Ref 312 313 302 84 Ref 52 47 122123120 119 46 95 50 Ref No. 50Pressure ControlSee page 23 fo...
Page 30 - ACCESSORIES; Call; SERVICE INFORMATION
ACCESSORIES Spanish 185–961 German 186–041 Greek 186–045 Korean 186–049 Apply other language here DANGER LABELS The English language DANGER label shown onpage 1 and the same label in French is on your spray-er. If you have painters who do not read English orFrench, order one of the following labels ...
Page 32 - THE GRACO WARRANTY AND DISCLAIMERS
THE GRACO WARRANTY AND DISCLAIMERS WARRANTYGraco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the dateof sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this w...