Heatiator IDV4833IT - Manuals

Page 2 - Homeowner Reference Information; Read this manual before installing or operating this appliance.; Listing Label Information/Location; Serial Number; XXXXXXXX

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 2 Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______...

Page 3 - Safety Alert Key:; Used to address practices not related to personal injury.; Table of Contents

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! ...

Page 6 - This warranty is void if:; QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ; LIMITATIONS OF LIABILITY:; DWLRQRIJODVV

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 6 B. Limited Lifetime Warranty (continued) 4021-645C 12-29-10 Page 2 of 2 WARRANTY CONDITIONS: 7KLVZDUUDQW\RQO\FRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7DXWKRUL]HGGHDOHURUGLVWULEXWRU$OLVWRI ++7DXWKRUL]HGGHDOHUVLVDYDLODEOHRQWKH++7EUDQG...

Page 7 - TYPE: Vented Gas Fireplace Heaters; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; Listing and Code Approvals

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 7 B. Tempered Glass Specifi cations Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). T...

Page 8 - Gas Equipment Venting System NOT Provided; The following requirements reference various

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or...

Page 9 - A. Gas Fireplace Safety; Operating Instructions; User Guide; Hot glass will cause burns.; WARNING

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 9 Decorative Doors (not shown)Section 2.D. Fixed Glass Assembly (not shown)Section 2.E. Grate (not shown)Section 2.B. Mantel Hearth (not required) Clear SpaceSection 2.C. Figure 2.1 General Operating Parts B. Your Fireplace WARNING! DO NOT o...

Page 10 - E. Fixed Glass Assembly; Install ONLY doors or fronts; G. Before Lighting Fireplace; Before operating this fi replace for the fi rst time,; have a; • Verify all shipping materials have been removed from

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 10 Clear space 3 ft (914 mm)in front of appliance C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat...

Page 11 - LIGHTING; NOT FOR USE; Final inspection by

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 11 H. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prol...

Page 12 - Initial Break-in Procedure; Open windows for air circulation during fi replace; I. After Fireplace is Lit; ISSUE; Condensation on the glass; J. Flame Adjustment Control; LO

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 12 Initial Break-in Procedure • T h e f i r e p l a c e s h o u l d b e r u n t h r e e t o f o u r h o u r s continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 15.J. ...

Page 13 - Glass Cleaning; CAUTION! Handle fi xed glass assembly with care.; Note; : Fixed glass assembly and gasketing may have; Maintenance and Service; The fi replace should be; Tools; Remote Control; Tools; Venting; Tools

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 13 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed : Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or...

Page 14 - Control Compartment and Firebox Top; Logs; Firebox; Gasket Seal and Glass Assembly Inspection; Burner Ignition and Operation

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 14 Control Compartment and Firebox Top Frequency: Annually By: Qualifi ed Service Technician Tools needed : Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning the...

Page 15 - A. Typical Appliance System; drawn to scale. Actual product may vary from pictures in manual; Getting Started; Installer Guide

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 15 Noncombustible roof flashing maintains minimum clearance around pipe(SECTION 10) Ceiling Firestopon floor of attic(SECTION 8) Vent Pipe(SECTIONS 7, 8, 10) Framing/Header (SECTION 5) Gas Line(SECTION 12) Framing Headed offin Ceiling Joists...

Page 16 - • Carefully remove the appliance and components from; C. Tools and Supplies Needed; • Installation and use of any damaged appliance or vent system; Any such action may cause a fi re hazard.; Damaged parts

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 16 B. Design and Installation Considerations Heatilator direct vent gas appliances are designed to op-erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside ai...

Page 17 - Framing and Clearances; A. Select Appliance Location; Provide adequate

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 17 5 5 Framing and Clearances A. Select Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Fig-ure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance...

Page 18 - B. Construct the Appliance Chase; Treatment of ceiling fi restops and wall shield; Install appliance on hard metal or wood surfaces

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 18 C B A O in. 30 in.(762 mm)to ceiling 1-1/2 in. (38 mm) 1-1/2 in.(38 mm) Drywall 1/2 in. (13 mm) 0 in. D 0 in. TO LEVEL OF STANDOFFS Combustible Object 36 in. (914 mm) Combustible flooring may be installed next to the front of the applianc...

Page 19 - D. Mantel and Wall Projections; Comply with all minimum clear-; Mantel Leg or; Mantels

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 19 Measured from top of fireplace opening (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 11-1/2 12-1/4 13 13-3/4 14-1/2 15-1/4 16 16-3/4 17-1/2 18-1/4 19 19-3/4 20-1/2 21-1/4 22 22-3/4 30 in. minimum to ceiling 1 2 10 10-3/4 D. Mantel ...

Page 20 - A. Vent Termination Minimum Clearances; Termination Locations; DO NOT; pack air space with insulation or other; Gas, Wood or Fuel Oil

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 20 A. Vent Termination Minimum Clearances Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Horizontaloverhang 12 X 20 in. (508 mm) Lowest Discharge Opening Termination Cap Roof Pitchis X / 12 Verticalwall H (min.) - Minimum he...

Page 22 - mix pipe, fi ttings or joining methods from differ-; Vent Information and Diagrams; D. Measuring Standards; • Horizontal terminations are measured to the outside; DVP Pipe

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 22 Horizontal Vertical 8-1/2 in. 8-1/2 in. 12 in. On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A. Approved Pipe This appliance is approved for use with Hearth & H...

Page 23 - One Elbow; ICON direct vent appliances require the use

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 23 H 1 V 1 To replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed hori...

Page 24 - Two Elbows; For corner installations: A; Two 45° Elbows replacing One 90° Elbow

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 24 4 ft min. (1.22 m) 25 ft max. (7.62 m) H 1 V 1 H 2 H 3 Installed Horizontally Installed Vertically H 2 Figure 7.5 Two Elbows Note: For corner installations: A 6 in. (152 mm) section of straight pipe may need to be attached to the applianc...

Page 25 - Three Elbows; Installed

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 25 Figure 7.6 1. Top Vent - Horizontal Termination - (continued) Three Elbows H 1 V 1 V 2 H 2 Installed Vertically V 1 min. V 1 + V 2 max. H 1 +H 2 max. ft m ft m ft m 1 0.30 24 7.32 19 5.79

Page 26 - If installing a vertical vent/termination off the top; Install Flue Restrictor

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 26 2. Top Vent - Vertical Termination No Elbow Figure 7.7 Figure 7.8 Two Elbows NOTICE: If installing a vertical vent/termination off the top of the appliance, the fl ue restrictor should be used. 12 ft (3.66 m) min. 60 ft (18.29 m) max. 12 ...

Page 28 - Appliance; A. Pipe Clearances to Combustibles; Maintain air space clearance to; Vent Clearances and Framing; B. Wall Penetration Framing; Combustible Wall Penetration; • The opening must be framed on all four sides using the; Non-Combustible Wall Penetration

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 28 WA L L 1-1/2 in. (38 mm) 3 in. (76 mm) No combustible framing to be located within shaded area. 2 x 4 or 2 x 6 header Sheetrock Air space clearance to bottom and sides of horizontal pipe must be at least 1 in. (25 mm) Framing should becon...

Page 29 - C. Install the Ceiling Firestop; A ceiling fi restop; MUST; be used between fl oors and at-

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 29 3 fasteners per side Ceiling firestop installed below ceiling. Ceiling firestop installed above ceiling. Install attic insula-tion shields before or after installation of vent system. Attic Above 10 in. (254 mm) Hole should measure 10 in....

Page 30 - D. Install Attic Insulation Shield; DO NOT allow loose materials or; Flat Ceiling Installation; Vaulted Ceiling Installation; Cut previously installed batt insulation to make

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 30 Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Bend 4 tabs inward 90° to maintain clearance D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or ...

Page 31 - A. Secure and Level the Appliance; Prevent contact with:; Appliance Preparation

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 31 Nailing Tabs (both sides) A. Secure and Level the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation• Insulation backing or plastic• Framing and other combustible materials Block openings into the chase t...

Page 32 - Install Vent Pipe; A. Assemble Vent Sections; Attach Pipe to the Firebox Assembly; Assemble Pipe Sections; Make sure that the seams are not aligned to prevent; INCORRECT

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 32 Lances 10 10 Install Vent Pipe A. Assemble Vent Sections Attach Pipe to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face towards the appliance. Attach the fi rst pipe section to the starting collar: •...

Page 33 - B. Assemble Slip Sections; Overlap pipe; When installing a vent system with an HRC; C. Secure the Vent Sections; Improper support may allow vent to sag and

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 33 B. Assemble Slip Sections WARNING! Risk of Fire or Asphyxiation! Overlap pipe sections at least 1 1/2 in. (38 mm). Secure slip sections with two screws which must not exceed 1/2 in. (13 mm) in length. Use the pilot holes. Pipe could separ...

Page 34 - D. Disassemble Vent Sections; • Pull carefully to separate the pieces of pipe.; E. Install Metal Roof Flashing; • See minimum vent heights for various pitched roofs; Failure to properly caulk the roof fl ashing and pipe; CAULK

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 34 D. Disassemble Vent Sections • Rotate either section (see Figure 10.9) so the seams on both pipe sections are aligned as shown in Figure 10.10. • Pull carefully to separate the pieces of pipe. Figure 10.10 Align and Disassemble Vent Secti...

Page 35 - F. Assemble and Install Storm Collar; • Wrap the storm collar around the exposed pipe section

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 35 F. Assemble and Install Storm Collar CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa-tion. Sheet metal edges are sharp. • Connect both halves of the storm collar with two screws...

Page 36 - Heat shields may not be fi eld constructed.; To prevent overheating and fi re,; G. Install Vertical Termination Cap; Termination Cap

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 36 Important Notice: Heat shields may not be fi eld constructed. H. Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick-ness. • D...

Page 37 - When using termination caps with factory-supplied; I. Install Horizontal Termination Cap; The telescoping fl ue section

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 37 INTERIOR Heat Shield or Extended Heat Shield Wall Shield Firestop Heat Shield 1-1/2 in. (38 mm) min. overlap SHEATHING Vent depth from back of appliance to outside surface of exterior wall (see chart below) Slip Section can be extended In...

Page 38 - Shrouds; Shrouds must be constructed; B. Field Constructed Shrouds

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 38 11 11 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes. WARNING! Risk of Fire! Shrouds must be constructed as specifi ed. Improper construction may overheat chase top. NOTICE: Some regional ...

Page 40 - Gas Information; Gas Pressure; Have the gas supply line installed in accordance with; • If substituting for these components, please consult; D. High Altitude Installations; When installing above 2000 feet elevation:

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 40 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specifi ed and approved parts. B. Gas Pressure • Optimu...

Page 41 - A. Wiring Requirements; T h i s a p p l i a n c e m u s t b e e l e c t r i c a l l y w i r e d; C. Optional Accessories Requirements; Electrical Information; D. Electrical Service and Repair; Label all wires prior to; Replace damaged wire with; B. Intellifi re Ignition System Wiring

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 41 A. Wiring Requirements N O T I C E : T h i s a p p l i a n c e m u s t b e e l e c t r i c a l l y w i r e d and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest ed...

Page 42 - E. Junction Box Installation; preferred method; • Feed an appropriate length of romex through plastic; • Remove one screw that attaches access panel to

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 42 NOTICE: DO NOT wire 110 VAC to wall switch. E. Junction Box Installation If the junction box is being wired from OUTSIDE of the appliance ( preferred method ): • Remove two screws that attach junction box and bracket to appliance. See Fig...

Page 43 - Finishing; A. Mantel and Wall Projections; Finish wall material may be combustible - Top and Sides; Model

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 43 1 in. (25 mm) min. to perpendicular wall A 7.75 in. (159 mm) min.from fireplace openingto perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Measured from top of fireplace opening (in inches) 3 4 5 6 7 8 9 ...

Page 45 - A. Remove Shipping Materials; Appliance Setup; Gas; Install the Heat-Zone; B. Remove Fixed Glass Assembly; Contact your dealer for a list of ap-

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 45 A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. • Front refractory (three pieces) package shipped in front of glass. • Lower decorative front face, left and right refractory shields shipped o...

Page 46 - • Place three top logs:

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 46 H. Install the Logs • Base logs are pre-installed. • Place three top logs: Place slot in bottom of top log over pin in top of base log. Align opposite end of log with white notched area in top of base log. Repeat for each top log. See Fig...

Page 47 - I. Place Lava Rock and Rockwool; Follow rockwool placement

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 47 RockwoolLava Rock Figure 15.7 Placement of Rockwool and Lava Rock (Log Set shown is for IDV4833) I. Place Lava Rock and Rockwool Rockwool and lava rock are shipped with this gas appli-ance • Place rockwool on burner in front of front base...

Page 48 - J. Glass Panel Assembly; Removing/Replacing Glass Assembly; Handle fi xed glass

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 48 Figure 15.9 Lift Glass Frame Assembly Forward Figure 15.10 Remove Left Side of Glass Frame First Decorative Screen Front Glass Frame Assembly Glass Latches Right Refractory Panel Left Refractory Panel Front Hearth Refractory Left Refracto...

Page 49 - Eyelet

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 49 K. Decorative Firescreen, Refractory Shields and Lower Decorative Front Face • Install the decorative fi rescreen by fi rst inserting the left side of the screen rod into the horseshoe-shaped cradle (see Figure 15.11) • Rotate the right s...

Page 50 - L. Installing External Refractories; Open Refractory Package; • Repeat for the left side refractory panel.; Swedge; Bottom Front Hearth Refractory; • The

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 50 L. Installing External Refractories Open Refractory Package (Figure 15.17) • 1 - LH side refractory panel• 1 - RH side refractory panel• 1 - Front hearth refractory panel Right Left Front Hearth Notches indicatetop of refractory Figure 15...

Page 51 - M. Air Shutter Setting; If sooting occurs, provide more air by opening

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 51 M. Air Shutter Setting Air shutter settings should be adjusted by a qualifi ed installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shut-ter for longer vertical runs. See F...

Page 52 - A. Intellifi re Ignition System; Symptom; Troubleshooting

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 52 A. Intellifi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are con...

Page 53 - Pilot lights but continues

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 53 Intellifi re Ignition System - (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rect...

Page 54 - Reference Materials; Gas Line; A. Appliance Dimension Diagram

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 54 17 17 Reference Materials B D E 1 in. 25 mm 29-1/2 in. 749 mm C A Gas Line Electric Line 9-7/8 in. 251 mm 13-3/8 in. 340 mm 2 in. 51 mm 2-1/4 in. 57 mm F 21-1/2 in. 546 mm A B C D E F in. 46-1/2 33 27-5/8 34-1/2 45-1/4 44-3/8 mm 1181 838 ...

Page 55 - B. Vent Components Diagrams

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 55 B. Vent Components Diagrams Figure 17.2 DVP Vent Components Effective Height/Length DVP Pipe (see chart) Pipe inches mm DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152 DVP12A 3 - 12 76 - 305...

Page 58 - Horizontal Termination Cap; The heat shield is designed to be

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 58 B. Vent Components Diagrams (continued) Figure 17.5 DVP Vent Components DVP-TRAP1 DVP-TRAP2 DVP-HPC1 DVP-HPC2 DVP-TRAPK1 DVP-TRAPK2 DVP-TRAP Horizontal Termination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Lengt...

Page 60 - E. Contact Information; DO NOT DISCARD THIS MANUAL; NOTICE; • Leave this manual with; For the location of your nearest Heatilator dealer,

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 68 E. Contact Information - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ___________________________________________...