Page 2 - Table of Contents
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 2 of 36 Super Pump VS Pump IS2603VSP Rev-A Table of Contents 1. IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................. 4 2. General Information ................
Page 4 - CAUTION; IMPORTANT SAFETY INSTRUCTIONS; WARNING; READ AND FOLLOW ALL INSTRUCTIONS; WARNING; WARNING
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 4 of 36 Super Pump VS Pump IS2603VSP Rev-A Basic safety precautions should always be followed, including the following: Failure to follow instructions may result in injury. This is the safety-alert symbol. When you see this symbol on your pump or in th...
Page 6 - SAVE THESE INSTRUCTIONS
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 6 of 36 Super Pump VS Pump IS2603VSP Rev-A WARNING – To Reduce the risk of Entrapment Hazards: When outlets are small enough to be blocked by a person, a minimum of two functioning suction outlets per pump must be installed. Suction outlets in the sa...
Page 7 - General Information; Introduction; Product Dimensions
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 7 of 36 Super Pump VS Pump IS2603VSP Rev-A 2. General Information 2.1. Introduction This manual contains information for the proper installation and operation of the Hayward Super Pump VS Variable Speed Pump. The instructions in this manual MUST be fol...
Page 8 - Energy Efficiency Overview; Installation and Wiring
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 8 of 36 Super Pump VS Pump IS2603VSP Rev-A 3. Energy Efficiency Overview The energy consumed by a pool pump is measured in terms of Watts (W) or Kilowatts (kW). The Super Pump VS Variable Speed Pump displays power consumption in Watts. Given this infor...
Page 9 - Pump Mounting; Pipe Sizing Chart; MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE; Plumbing
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 9 of 36 Super Pump VS Pump IS2603VSP Rev-A 4.2. Pump Mounting Install pump on a level concrete slab or other rigid base to meet all local and national codes. Secure pump to base with screws or bolts to further reduce vibration and stress on pipe or hos...
Page 11 - Remote Control Wiring/Operation
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 11 of 36 Super Pump VS Pump IS2603VSP Rev-A 4.10. Remote Control Wiring/Operation Super pump VS can be controlled in a wide variety of ways as described below: 1. Super Pump VS can operate by itself in Stand-Alone Mode using its built-in programmable t...
Page 14 - Installation Procedure
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 14 of 36 Super Pump VS Pump IS2603VSP Rev-A Figure 4.12-4: Wall Mounting the Interface 4.13. Installation Procedure Please review sections 4.1 through 4.12 before continuing with this section. 1. TURN OFF THE ELECTRICAL POWER AT THE CIRCUIT BREAKER AND...
Page 15 - Wiring Diagrams; Wall Mounted Digital Control Interface Wiring (Optional)
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 15 of 36 Super Pump VS Pump IS2603VSP Rev-A 5. Wiring Diagrams 5.1. Input Power Wiring (Required) Figure 5.1-1 DRIVE HIGH VOLTAGE CONNECTIONS 5.2. Wall Mounted Digital Control Interface Wiring (Optional) Figure 5.2-1 Connection wire must be rated for a...
Page 17 - speed); SW200 DIP SWITCH STATUS
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 17 of 36 Super Pump VS Pump IS2603VSP Rev-A 5.4. Hayward Automation Control Wiring (Optional, for remote control of pump speed) Note: For software compatible Hayward controls only. Existing user interface wiring connections must be removed from 4-posit...
Page 19 - Starting/Priming the Pump; ATTENTION
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 19 of 36 Super Pump VS Pump IS2603VSP Rev-A 6.2. Starting/Priming the Pump Refer to item #9 in section 6.6 for priming time selection. Fill strainer housing with water to suction pipe level. If water leakage occurs from anywhere on the pump or filter, ...
Page 20 - User Interface Summary
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 20 of 36 Super Pump VS Pump IS2603VSP Rev-A 6.3. User Interface Summary Figure 6.3-1 1. Preset Speeds: Buttons labeled SPEED 1 thru SPEED 4 can be used to run the pump at a predetermined speed for a certain length of time. Preset Speed settings can be ...
Page 21 - Menu Outline; Hayward Variable
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 21 of 36 Super Pump VS Pump IS2603VSP Rev-A 6.4. Menu Outline 1. Configuration Menu (see section 6.6 for basic product configuration) a. Set Day and Time b. Speed Selection c. MAX Allowed Speed d. MIN Allowed Speed e. Prime Duration f. Remote Control M...
Page 22 - Configuration Menu
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 22 of 36 Super Pump VS Pump IS2603VSP Rev-A 6.6. Configuration Menu Buttons Screen Used Comments 1. < > Press & hold < and > buttons for several seconds to unlock Configuration Menu 2. < > Use > to enter Configuration Menu 3. 4...
Page 23 - Timer Menu
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 23 of 36 Super Pump VS Pump IS2603VSP Rev-A pump, system plumbing, or pool from freezing. If Low Temp Operation is disabled, the temperature setting screen is not shown. Buttons Screen Used Comments 13. + - Use + to reset to factory default settings &l...
Page 24 - Preset Speed Setup Menu
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 24 of 36 Super Pump VS Pump IS2603VSP Rev-A 6.8. Preset Speed Setup Menu Buttons Screen Used Comments 1. < > Use > to enter Speeds Menu 2. + - Use to rename displayed speed < > Move to next menu item 3. + - Use to set duration of speed &...
Page 25 - Quick Clean
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 25 of 36 Super Pump VS Pump IS2603VSP Rev-A Buttons Screen Used Comments 7. Real-time display of pump power usage. 8. Real-time display of motor driver temperature. 9. + - Use + to view event log Note: For troubleshooting purposes, the Event Log will r...
Page 26 - Maintenance; Storage / Winterization; Remote Stop
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 26 of 36 Super Pump VS Pump IS2603VSP Rev-A 6.12. Remote Stop Screen 1. Note: The above message will be displayed when an installed remote stop switch is activated. For either model, the pump will remain stopped until the remote stop switch is deactiva...
Page 27 - Shaft Seal Change Instructions
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 27 of 36 Super Pump VS Pump IS2603VSP Rev-A 9. Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When servicing electrical equipment, basic safety precautions should always be observed including the fo...
Page 28 - Replacing the Motor Assembly; Replacement Parts; Parts Diagram
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 28 of 36 Super Pump VS Pump IS2603VSP Rev-A 9.6. Replacing the Motor Assembly 13. Slide the motor assembly, with the diffuser in place, into pump/strainer housing, being careful not to disturb the diffuser gasket. 14. Fasten assembly to pump/strainer h...
Page 29 - Parts Listing
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 29 of 36 Super Pump VS Pump IS2603VSP Rev-A 10.2. Parts Listing Ref. No. Part No. Description Qty. 1 SPX1600PN Swivel Nut & Hand Knob 2 2 SPX1600D Strainer Cover 1 3 SPX1600S Strainer Cover Gasket 1 4 SPX1600M Basket 1 5 SPX1700FG Drain Plug with G...
Page 30 - Troubleshooting; General Problems
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 30 of 36 Super Pump VS Pump IS2603VSP Rev-A 11. Troubleshooting 11.1. General Problems Motor Will NOT Start: 1. Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 2. Be sure the pump is wired for the ...
Page 32 - Check System Messages
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 32 of 36 Super Pump VS Pump IS2603VSP Rev-A 11.2. Check System Messages Code Troubleshooting Check System DC voltage too high Indicates that the DC bus voltage has risen above 400 VDC. Verify that line voltage is within 10% (207-253 VAC) of pump rated ...
Page 33 - Warranty
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 33 of 36 Super Pump VS Pump IS2603VSP Rev-A DATE OF INSTALLATION ____________________ INITIAL PRESSURE GAUGE READING (CLEAN FILTER) _______________________ PUMP MODEL __________________ 12. Warranty 13. Product Registration *Retain this Warranty Certif...
Page 34 - THIS PAGE INTENTIONALLY LEFT BLANK
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 34 of 36 Super Pump VS Pump IS2603VSP Rev-A THIS PAGE INTENTIONALLY LEFT BLANK
Page 36 - Super Pump; FCC Compliance Statement:
and Super Pump VS are registered trademarks of Hayward Industries, Inc. 2016 Hayward Industries. All rights reserved. Please Print Clearly: First Name ____________________ Last Name _________________________ Street Address __________________________________________________ City ___________________...