Page 3 - Introduction; 52 Mountain House Road; Table of Contents; and keep your home
3 PC 45 Corn/Pellet Stove Introduction Harman Stove Company 352 Mountain House Road Halifax, PA 17032 sales@harm anstoves.com sales@harm anstoves.com SAFETY NOTICE: IF THIS HARMAN STOVE IS NOT PROP-ERLY INSTALLED. A HOUSE FIRE MAY RESULT. FORYOUR SAFETY, FOLLOW THE INSTALLATION DIREC-TIONS CONTACT L...
Page 4 - Assembly and Installation; Unpacking
4 PC 45 Corn/Pellet Stove Assembly and Installation Unpacking The PC 45 is bolted to the skid to prevent move- ment during shipping. To free the stove from the skid you must re- move the hold-down bolts in the rear of the pedestalbase. Installing rear cover panels The rear cover panels are removed f...
Page 5 - Door Assembly/Installation Tips; Assembling t he door
5 PC 45 Corn/Pellet Stove Door Assembly/Installation Tips Assembling t he door • Referring to the diagram, note how the various components of the door system fit together. • Lay the load door face down on a soft surface. • Clean the glass and gold door using a nonabrasive cleaner. Install the glass ...
Page 6 - ie; t S; Installation; Installing
6 PC 45 Corn/Pellet Stove 6" Fig. 7 10" 2" 1" 6" W it h S id e S h ie ld s FLOO R PROTE CTOR 6" Fig. 8 18" W it h o u t S id e S h ie ld s FLOO R PROTE CTOR FL O O R PR O T E C TO R Fig. 6 Fig. 9: Refer to page 18 fordetailed draft settings andadjustment procedures. 9"...
Page 7 - Venting; Requirements for Terminating the Venting; any other appliance must be a minimum of 48”.; w ith outside air installed, 6 feet; exterior combustibles such as mulch is 36” as mea-
7 PC 45 Corn/Pellet Stove Venting Requirements for Terminating the Venting WARNING: Venting terminals must not be re- cessed into a wall or siding. NOTE: Only PL vent pipe wall pa ss-throughs and fire stops should be used when venting throughcombustible ma teria ls. NOTE: Always take into considerat...
Page 8 - HRV; w e specify that the joints also be sealed; Be sure to us e approv ed; IMPORTANT NOTICE; Pellet Vent Pipe or PL Vent Pipe Must be used.
8 PC 45 Corn/Pellet Stove Outside air flex pipegoes here Inlet Cover part#1-10-08542 Flex pipe part#2-00-08543 HRV W hen installing in a house with a Heat Reclaim- ing Ventilation System (HRV) be sure the system isbalanced and is not creating a negative pressure inthe house. Outside Air Outside air ...
Page 9 - #1 Preferred method; This method provides excellent venting for nor-; #2 Pref erred method; This method also provides excellent venting for; CAUTION
9 PC 45 Corn/Pellet Stove Fig. 12 3 ft. to combustibles 3 ft. to combustibles Venting #1 Preferred method This method provides excellent venting for nor- mal operation and allows the stove to be installedclosest to the wall. Two inches from the wall is safe;however, four inches allows better access ...
Page 10 - #3 Installing into an existing; #4 Installing into an existing
10 PC 45 Corn/Pellet Stove Fig. 14 Fig. 15 Venting #3 Installing into an existing chimney ( US only ) This method provides excellent venting for nor- mal operation. This method also provides naturaldraft in the event of a power failure. If the chimneycondition is questionable you may want to install...
Page 11 - #5 Installing into an existing
11 PC 45 Corn/Pellet Stove Fig. 16 Venting #5 Installing into an existing fireplace chimney (US and Canada) This method provides excellent venting for nor- mal operation. This method also provides naturaldraft in the event of a power failure. In Canada a nd some places in the US it is required that ...
Page 12 - Minimum flue vent configuration; It i s r e c o mme nde d th a t; #7 Installing through the ceiling vent; T hr o u gh t he c e i li ng v e n t, f o llo w PL v e n t; DO NOT INSTALL IN SLEEPING ROOM; WARNING; C LO T H IN G A N D
12 PC 45 Corn/Pellet Stove Fig. 18 No ins ulation orother combustiblema te r i a l s a r e allowed within 3"o f t h e P L v e n tpipe. PL vent manufa cture r'sf i r e s t o p s p a c e r a n dsupport (See Page 6 forcorner installationclearances) Minimum flue vent configuration It i s r e c o mme...
Page 13 - AUTOMATIC IGNITION/OPERATION; Stove Temperature M ode; N O T E : T h e c o m b u s tio n b lo w e r
13 PC 45 Corn/Pellet Stove The PC45 corn/pellet stove is more than just automatic ignition, it is also automatic temperaturecontrol. The automatic system will allow the fire size to be adjusted to match the heating needsand even put the fire out if necessary. If heat is needed after the fi re is out...
Page 14 - Starting the Fire; AUTOMATIC START UP
14 PC 45 Corn/Pellet Stove Starting the Fire Igniter Switch to"AUTO"(up position) Make sure the unit is plugged into a 120 VAC, 60 HZelectrical source. The power light should be the onlylight lit. Anytime there is interruption in power at ther ec epta cle , the co mbustio n blo we r will run...
Page 15 - MANUAL IGNITION/OPERATION; Manual Stove Temperature Mode; Room Temperat ure Mode; The fir e will have to be lit with starting ge l and a; The advantage of this mode is to allow the opera-; NOT E: D uring the use of t his mode, if you
15 PC 45 Corn/Pellet Stove The PC45 Corn/Pellet Stove is capable of manual operation. This also allows the op- erator to manually control operation during an emergency (i.e. ignitor failure, when using a502H battery backup, or when using certain generators.) The unit can be switched between "AUT...
Page 16 - MANUAL START UP; Burning Corn; Corn Burnpot; Warning
16 PC 45 Corn/Pellet Stove MANUAL START UP Starting the Fire Igniter Switch to"MANUAL" (down position) Make sure the unit is plugged into a 120 VAC, 60 HZ electrical source. The power light should be the onlylight li t. A nytime there is i nterruptio n in po wer at thereceptacle, the combust...
Page 17 - AUTOMATIC IGNITION ESP CONTROL; Blinks; Status light error message
17 PC 45 Corn/Pellet Stove AUTOMATIC IGNITION ESP CONTROL Feed adjuster Sets the maximumfeed rate Test Runs all motors at fullspeed for one minuteto check operation.After two minutes thes to v e wi l l g o t ominimum burn andt h e b l o we r s wi l lalternate from high tolow every minute toremind yo...
Page 18 - required; Low Draft Voltage Adjustment
18 PC 45 Corn/Pellet Stove These units are pre-tested at the factory with exactly 120 Volts A.C., 60 Hz. They are checked andadjusted for firebox tightness, gasket leakage, motoroperation and ignitor operation. The PC 45 is thenfac tory set at a mid-po int adjustme nt a nd in mo stcases will not nee...
Page 19 - Ashes should be pla ced in a metal con-; Maintenance
19 PC 45 Corn/Pellet Stove Remov ing Ashes: The frequency in which you will need to empty the ash pan will vary depending on the conditionsthat the stove has been operating in. For example: Astove burning on high continuously will probably needthe ashes removed every 1 to 2 days, whereas astove burn...
Page 20 - Cleaning of Feeder Fines Area; Soot and Fly Ash; The products of combustion will contain small
20 PC 45 Corn/Pellet Stove ESP Probe Fig. 39 Be careful not todamage ESP probewhen cleaning withbrush. Maintenance (Cleaning continued)5. Remove the ash pan.6. Remove the combustion blower cover by turningthe blower cover latch vertical as shown in fig. 32.Slide the cover out of the slot on the left...
Page 21 - Burn Pot Cleaning and Maintenance; Maintenance - Burn Pot
21 PC 45 Corn/Pellet Stove Burn Pot Cleaning and Maintenance 1. Be sure the stove power is turned off.2. Lift up and remove the front plate lock and frontplate. Set aside the front plate.3. Remove the auge r exte nsion by pulling towardyou, then set aside (corn burnpot only)4. Remove burnpot grate a...
Page 22 - PC 45 Trouble-Shooting; Fuel
22 PC 45 Corn/Pellet Stove FEEDER DOES NOT FEED 1. No fuel in hopper.2. Firebox draft may be too low for low draft pres-sure switch in feeder circuit to operate. Check for closed doors , loose or missing gasket on doors or hopper lid, faulty pressure switch.3. Feed motor will not run until ESP sense...
Page 23 - Specif ications; Feeder and Specifications
23 PC 45 Corn/Pellet Stove W eight 249 lbs. Blower 135 cfm Feed Rate 0 to 5.0 lbs. per hr. Hopper Capacity 80 lbs. Fuel Corn & W ood Pellets Flue Size 3 inch Outside Air Size 2 3/8" I.D. Fuse Rating 6 am p 3 2 .3 7 5 " 9" 23.5" 3 4 .5 " 5.250" 1 2 .3 7 5 " 2 9 .5 "...
Page 24 - Gold Door; Door Options
24 PC 45 Corn/Pellet Stove "Sunrise" Gold Trim This kit includes a gold trim piece for the ash lip and a gold Sunrise piece for the door. See Fig. 42. Referring to the diagram, page 5, note how the various components of the door system fit together.Lay the load door face down on a soft surfa...
Page 25 - OPTIONS; Hopper Extension; It is recommende d that the room sens or be; Room Sensor Installation; they; Side Heat Shields
25 PC 45 Corn/Pellet Stove OPTIONS Hopper Extension The hopper exte nsio n allows you to put more pellet fuel in the hopper and extends burn time on oneload of corn. The hopper extension adds 65 pounds tothe existing 80 pound hopper capacity, allowing you toload 145 pounds of corn at one time. See F...
Page 26 - PC 45 Wiring Diagram
Page 27 - Description; PC 45 Parts List
27 PC 45 Corn/Pellet Stove Description Part Number Hopper Gasket(6 ft.) 0-88-00248 Ash Pan Assembly 1-10-05800 Burnpot Housing W eldment 1-10-724103 Burnpot Grate W eldment (corn) 1-10-724108 Burnpot Front Plate W eldment (corn) 1-10-724107 Burnpot Front Plate Lock 2-00-724105 Corn Auger Extension 3...
Page 28 - HARMAN GOLD WARRANTY
Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal useand service, for a period of 3 years from the date of sales invoic...