Grindmaster 5512E - Manuals

Grindmaster 5512E – Manual in PDF format online.

Manuals:

Manual

Manual Grindmaster 5512E

Summary

Page 3 - Crathco; Operator's Safety Precautions; Removal from Carton and Pallet; Figure A

Crathco ® 5512 Manual Page 3 Operator's Safety Precautions 1. Read and understand the operating instructions in this manual thoroughly.2. Note all warning labels on the freezer. If any warning labels are missing or damaged replace them immediately.3. Do not wear loose fitting garments or jewelry whi...

Page 4 - Installing Your Unit

Page 4 Crathco ® 5512 Manual Installing Your Unit CAUTION: Do not alter or deform the plug in any way. Altering or deforming plug may damage unit and will void warranty! Receptacle NEMA 6-20R required for Model 5512. 1. Place freezer in a location that allows adequate space at each side and above fo...

Page 5 - Installation of Exposed Filter Accessory Kit (optional); Figure F

Crathco ® 5512 Manual Page 5 Installation of Exposed Filter Accessory Kit (optional) (Part #W089.0206) 1. Remove the four panel screws. 2. Pull the bottom of the panel out. 3. Run a bead of the silicone adhesive at the inside back of the bottom filter channel. (2) 4. Install the channel over the end...

Page 6 - Operation & Adjustments; Mix Considerations - General; Carburetor Assembly

Page 6 Crathco ® 5512 Manual Operation & Adjustments How to Operate: 1) Sanitize unit following the cleaning instructions on page 12. 2) Fill hopper with product. Allow barrel to fill with product to the proper level, then install carb tube. 3) Turn power switch (toggle switch located underneath...

Page 7 - Overrun

Crathco ® 5512 Manual Page 7 Overrun Overrun is the increase in product volume, expressed as a percentage, resulting from the entrapment of air in liquidmix as it is frozen. The rotating dasher blends air into the mix as it is frozen resulting in increased frozen product volume. For example,if one g...

Page 8 - Standby Switch; Mix Low Function; Product Tips

Page 8 Crathco ® 5512 Manual Standby Switch The "STANDBY" switch allows the operator to retain optimum product quality and conserve energy during extendednon-draw periods. The Stand-by mode keeps the mix in the hopper at a safe storage temperature and allows theproduct in the freezing cylind...

Page 9 - Consistency Control - Overview; COVER AND SHOULD BE MADE BY A QUALIFIED SERVICE TECHNICIAN.

Crathco ® 5512 Manual Page 9 Product Tips (cont.) Some cappuccino or latte’ mixes contain dairy products which can spoil if not refrigerated. If the freezer is to beturned off at night these products must be removed from the freezer. Contact your local health department regardingtheir regulations re...

Page 10 - Product Consistency Adjustment; Figure H

Page 10 Crathco ® 5512 Manual Consistency Control -Overview (cont.) WASH (D3) - Illuminated when the mode switch is in the wash or "Clean" position. FREEZE (D4) - Illuminated when the mode switch is in the "Freeze" mode. DISPENSE (D5) - Illuminated when the dispensing valve is open c...

Page 11 - Drain and Rinse; Cleaning Carburetor, Dispensing Valve and Plunger Assembly

Crathco ® 5512 Manual Page 11 CAUTION: THIS CONTROL SETTING IS VERY SENSITIVE SO ALWAYS MAKE SMALL ADJUSTMENTS. IF YOU VISUALIZE THIS CONTROL AS A CLOCK FACE, A ONE HOUR CHANGE WILL MAKE A NOTICEABLEDIFFERENCE IN HOPPER PRODUCT TEMPERATURE. A RECOMMENDED SETTING IS 11:00. Care & Cleaning NOTE: E...

Page 13 - Cleaning Following Complete Disassembly of Unit; Figure R

Crathco ® 5512 Manual Page 13 Sanitizing & Refilling (cont.) 5. Use a clean piece of paper toweling to pick up the large end of the carburetorfrom the bottom of the hopper taking care not to touch the sanitized carburetorwith your bare hands. 6. Apply the lubricant on the other piece of paper to...

Page 14 - Reassembly

Page 14 Crathco ® 5512 Manual Cleaning Following Complete Disassembly of Unit (cont.) IMPORTANT: After disassembly, thoroughly scour each part of the freezer in awarm mild detergent solution including the inside of the freezing cylinder and themix storage hopper. Rinse each part with clean water. Pr...

Page 15 - Sanitizing and Refilling; Maintenance; until electrical power has been disconnected.; Suggested Weekly Maintenance; Suggested Monthly Maintenance

Crathco ® 5512 Manual Page 15 Sanitizing and Refilling 1. Prepare a minimum of 3-1/2 gallons (13 liters) of sanitizing solution (Divorsol CX or equivalent) following the manufacturer's instructions. NOTE: Add sanitizer to 3-1/2 gallons of water (warm) to achieve a concentration of 200 parts per mill...

Page 16 - How to Clean Concealed Filter:; How to Clean Condenser; Disconnect electrical power.; CAUTION: Procedure can create a loud noise.; Annual Maintenance

Page 16 Crathco ® 5512 Manual How to Clean Concealed Filter: 1. For concealed filters lift lid and pull up on filter tab to remove filter. 2. Clean filter with liquid soap and water. 3. Soak filter for 15 minutes. 4. Rinse filter with heavy stream of water, opposite the direction of air flow. Allow ...

Page 17 - Belt Adjustment; MUST BE DONE BY A QUALIFIED TECHNICIAN.; Figure CC

Crathco ® 5512 Manual Page 17 Belt Adjustment CAUTION: UNPLUG THE MACHINE BEFORE PERFORMING ANY ADJUSTMENTS. THIS PROCEDURE MUST BE DONE BY A QUALIFIED TECHNICIAN. Check the belt tension. The proper belt deflection is 1/2" over all. If the deflection is more than 1/2" the motorwill need to b...

Page 18 - Freezer Specifications

Page 18 Crathco ® 5512 Manual MODEL 5512 Circuit NEMA # Electrical Drive Motor 1/2 hp, Capacitor Start / Run 1 hp Air Cooled 260 lbs. (118 kg)3 gallons (11.35 liters) per side1 1/2 gallons (5.7 liters) per side See Serial Number Plate See Serial Number Plate275 to 350psi (19 to 25 k/cm)35psi (2.5 k/...

Page 20 - PROBLEM; Troubleshooting Guide

Page 20 Crathco ® 5512 Manual Freezer will not run or Freezer not plugged in Plug in machine freeze down Circuit breaker tripped or fuse Reset breaker or blown replace fuse Freezer in "CLEAN" position Switch to "FREEZE" Dasher or blades not installed Install dasher and blades Obstruc...

Page 22 - Exploded View Model 5512 Final Assembly

Page 22 Crathco ® 5512 Manual Exploded View Model 5512 Final Assembly Exploded View Model 5512-E Final Assembly

Page 23 - Exploded View Model 5512 Stock Assembly

Crathco ® 5512 Manual Page 23 Exploded View Model 5512 Stock Assembly Item Part Number Description 173 W0520081 PANEL, LH 172 W0520080 PANEL, REAR 171 W0520082 PANEL, RH 147 W0572411 LEFT ELEC. BOX HARNESS 118 W0572371 RELAY BOX 117 W0572372 RELAY BOX COVER 110 W0572358 LIGHT REFLECTOR 85 W0631621 F...

Page 24 - Exploded View Model 5512-E Stock Assembly

Page 24 Crathco ® 5512 Manual Exploded View Model 5512-E Stock Assembly Item Part Number Description 173 W0520083 PANEL, LH 172 W0520084 PANEL, REAR 171 W0520082 PANEL, RH 147 W0572411 LEFT ELEC. BOX HARNESS 118 W0572371 RELAY BOX 117 W0572372 RELAY BOX COVER 110 W0572358 LIGHT REFLECTOR 85 W0631621...

Page 25 - Exploded View Model 5512 Base Assembly

Crathco ® 5512 Manual Page 25 Exploded View Model 5512 Base Assembly Item Part Number Description 24 W0340111 RUBBER BUMPER 23 W0611246 1/4 LOCKWASHER 22 W0611235 3/16 FLAT WASHER 21 W0611082 5/16-18 FLANGE NUT 20 W0611074 1/4-20 HEX NUT 19 W0611055 10-24 HEX NUT 18 W0610559 1/4-20 X 1 CAP SCREW 17 ...

Page 26 - Exploded View Model 5512-E Base Assembly

Page 26 Crathco ® 5512 Manual Exploded View Model 5512-E Base Assembly Item Part Number Description 24 W0340111 RUBBER BUMPER 23 W0611246 1/4 LOCKWASHER 22 W0611235 3/16 FLAT WASHER 21 W0611082 5/16-18 FLANGE NUT 20 W0611074 1/4-20 HEX NUT 19 W0611055 10-24 HEX NUT 18 W0610559 1/4-20 X 1 CAP SCREW 1...

Page 27 - Exploded View Model 5512 Base Assembly Refrigeration

Crathco ® 5512 Manual Page 27 Exploded View Model 5512 Base Assembly Refrigeration Item Part Number Description 34 W0650428 HIGH PRESSURE CUTOUT, 500# 33 W0201417 HOT GAS LINE 1/4” 32 W0201416 HOT GAS LINE 3/8” 31 W0201415 ACCESS VALVE LINE 30 W0201414 SUCTION LINE 28 W0201412 R.H. EXPANSION VALVE L...

Page 28 - Exploded View Model 5512 Base-E Assembly Refrigeration

Page 28 Crathco ® 5512 Manual Exploded View Model 5512 Base-E Assembly Refrigeration Item Part Number Description 34 W0650428 HIGH PRESSURE CUTOUT, 500# 33 W0201417 HOT GAS LINE 1/4” 32 W0201416 HOT GAS LINE 3/8” 31 W0201415 ACCESS VALVE LINE 30 W0201414 SUCTION LINE 28 W0201412 R.H. EXPANSION VALVE...

Page 29 - Exploded View Probe Assembly; ADD SILICON SEALANT TO BACK OF SLEEVE ONLY

Crathco ® 5512 Manual Page 29 Exploded View Probe Assembly S.S PROBE - W0572362 ACETAL DELRIN SLEEVE - W0572361 ADD SILICON SEALANT TO BACK OF SLEEVE ONLY MACHINE SCREW - W0610299 INTERNAL TOOTH LOCKWASHER - W0611224 RING EYE TERMINAL FLAT WASHER - W0611241 PLASTIC SPACER - W0572360 HOLE IN REAR OF ...

Page 30 - CRA

Page 30 Crathco ® 5512 Manual 1 2 Rough Side of Ceramic Smooth Shin y Side CRA THCO MA CHINE ASSEMBL Y CHECK LIST (W0631230)

Page 31 - Exploded View Model 5512 Electrical Components; FRONT PANEL

Crathco ® 5512 Manual Page 31 Exploded View Model 5512 Electrical Components 5512 ELECTRICAL COMPONENT FRONT PANEL UPPER LEFT ELECTRICAL BOX LOWER LEFT ELECTRICAL BOX Item Part Number Description LHS & RHS W1650002 HOPPER SOLENOIDS LBS & RBS W1650002 BARREL SOLENOIDS PS W0650428 HIGH PRESSUR...

Page 32 - Exploded View Model 5512-E Electrical Components

Page 32 Crathco ® 5512 Manual Exploded View Model 5512-E Electrical Components FRONT PANEL UPPER LEFT ELECTRICAL BOX 5512-E ELECTRICAL COMPONENT LOWER LEFT ELECTRICAL BOX Item Part Number Description LHS & RHS W1650002 HOPPER SOLENOIDS LBS & RBS W1650002 BARREL SOLENOIDS PS W0650428 HIGH PRE...

Page 33 - Model 5512 Electrical Components Front Electrical Box

Crathco ® 5512 Manual Page 33 Model 5512 Electrical Components Front Electrical Box

Page 34 - Model 5512-E Electrical Components Front Electrical Box

Page 34 Crathco ® 5512 Manual Model 5512-E Electrical Components Front Electrical Box

Page 39 - Model 5512-E Ladder Diagram

Crathco ® 5512 Manual Page 39 Model 5512-E Ladder Diagram

Page 41 - Model 5512-E Wiring Diagram

Crathco ® 5512 Manual Page 41 Model 5512-E Wiring Diagram Item Part Number Description 121 W0570655 CONTACTORS 120 83106 RELAY CONTACTOR 105 W0650428 HIGH PRESSURE CUT-OUT 104 W1570616 FUSE HOLDERS 103 W0320216 FAN MOTOR REQUIRE 2 W0570308 102 W0320031 DRIVE MOTORS REQUIRE 4 W0570205 2 W0570206 &...