Page 2 - REPLACEMENT PARTS; CONSUMER AFFAIRS; SAFETY INSTRUCTIONS; Keep this literature in a safe place for future reference.; Index
2 REPLACEMENT PARTS O RDERING P ARTS When reporting shortages or damages, or ordering repairparts, give the complete unit model and serial numbersas stamped on the unit’s nameplate. Replacement parts for this appliance are availablethrough your contractor or local distributor. For thelocation of you...
Page 3 - HIGH; ONLY; WARNING; GENERAL INFORMATION; This unit is approved for outdoor installation ONLY.
3 T HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE S TATE OF C ALIFORNIA TO CAUSE CANCER , BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM . WARNING T O AVOID ...
Page 4 - UNIT LOCATION; See important note under Roof Curb; : Unit should be energized 24 hours prior
4 System design and installation should also, where applicable,follow information presented in accepted industry guides suchas the ASHRAE Handbooks. The manufacturer assumes noresponsibility for equipment installed in violation of any codeor regulation. The mechanical installation of the packagedroo...
Page 5 - ELECTRICAL ENTRANCE LOCATIONS; MOVED; Please follow the instructions below to remove brace.; STAND; CAUTION; The struts are located in the
5 • The combustion air inlet and flue outlet on the unitmust never be obstructed. If used, do not allow theeconomizer/manual fresh air damper/ motorized freshair damper to become blocked by snow or debris. Insome climates or locations, it may be necessary toelevate the unit to avoid these problems. ...
Page 6 - Lift unit per the “Rigging Details” section of this manual,; The unit and curb accessories are designed to allow; CLEARANCES; UNIT CLEARANCES
6 LIFT OVER APPROXIMATECENTER OF UNIT SPREADER BARSMUST BE USED WITHLIFTING STRAPS THATARE LESS THAN 16FEET LONG REMOVE 2 BRACKETSON EACH END TOREMOVEWOODEN STRUTS REMOVE 2 BRACKETS ON EACH END TO REMOVE SHIPPING BRACE 3. Lift unit per the “Rigging Details” section of this manual, observing all warn...
Page 7 - ROOF CURB INSTALLATION; ROOF CURB POST-INSTALLATION; ROOF TOP DUCT CONNECTIONS; If using bottom discharge with roof curb, duct-
7 removal, to allow service access and to insure proper venti-lation and condenser airflow. The unit must not be installedbeneath any obstruction. The unit should be installed re-mote from all building exhausts to inhibit ingestion of exhaustair into the unit fresh air intake. INSULATEDPANELS ROOF C...
Page 8 - CG; CORNER & CENTER OF GRAVITY LOCATIONS; CPG Weights; Unit Shi pping W eight; DATA; These weights are without accessories installed.; ELECTRICAL WIRING
8 W HEN UNIT IS SUSPENDED , BOARDS AND SHIPPING BRACE WILL DROP WHEN SCREWS ARE REMOVED . T O PREVENT PERSONAL INJURY , STAND CLEAR. R EMOVE FORK HOLE BRACKETS , BOARDS AND SHIPPING BRACE FROM BOTTOM OF UNIT BEFORE PLACING UNIT ONTO ...
Page 9 - If supply voltage is 208V, all leads on primary of trans-; A weather-tight disconnect switch, properly sized for; POWER AND LOW VOLTAGE BLOCK LOCATIONS
9 All line voltage connections must be made through weather-proof fittings. All exterior power supply and ground wiringmust be in approved weatherproof conduit. The main power supply wiring to the unit and low voltagewiring to accessory controls must be done in accordance withthese instructions, the...
Page 10 - GAS SUPPLY PIPING; NATURAL
10 ELECTRICAL ENTRANCE LOCATIONS Unit is equipped with a Low Voltage Terminal Block and hasSingle Point wiring to the contactor. L OW V OLTAGE C ONTROL W IRING 1. A 24V thermostat must be installed for unit operation. It may be purchased with the unit or field -supplied.T h e r m o s t a t s m a y b...
Page 11 - Natural Gas Connection; B T U H F u rn a c e In p u t; PROPER PIPING PRACTICE
11 Natural Gas Connection Length of Pipe in Feet 1/2 3/4 1 1 1/4 1 1/2 10 132 278 520 1050 1600 20 92 190 350 730 1100 30 73 152 285 590 980 40 63 130 245 500 760 50 56 115 215 440 670 60 50 105 195 400 610 70 46 96 180 370 560 80 43 90 170 350 530 90 40 84 160 320 490 100 38 79 150 305 460 Pressure...
Page 12 - PROPANE GAS INSTALLATIONS; TYPICAL PROPANE GAS PIPING
12 G AS P IPING C HECKS T O PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE , THE FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS CONNECTIONS AND PRESSURE TESTING : • T HE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED...
Page 13 - CIRCULATING AIR AND FILTERS; DRAIN CONNECTION
13 NOTE: The gas connection size at the unit does NOT establish the size of the supply line. 3. These units are designed for either natural or propane (LP) gas and are specifically constructed at the factoryfor only one of these fuels. The fuels are NOTinterchangeable. However, the furnace can becon...
Page 14 - . Set the thermostat in the conditioned; MOVING; the machines are
14 STARTUP, ADJUSTMENTS, AND CHECKS HIGH VOLTAGE! T O AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK , BOND THE FRAME OF THIS UNIT TO THE BUILDING ELECTRICAL GROUND BY USE OF THE GROUNDING TERMINAL PROVIDED OR OTHER ACCEPTABLE M...
Page 15 - Utilization Voltage -; The voltage of the line terminals of the; Percent voltage unbalance MUST NOT exceed 2%; DRIVE BELT TENSION ADJUSTMENT; RECOMMENDED POUNDS OF FORCE PER BELT
15 System Voltage - That nominal voltage value assigned to a circuit or system for the purpose of designating its voltageclass. Nameplate Voltage - That voltage assigned to a piece of equipment for the purpose of designating its voltage classand for the purpose of defining the minimum and maximumvol...
Page 16 - Rollout Protection Control; Secondary Limit Control
16 Check tension frequently during the first 24 hours of opera-tion. Subsequent retensioning should fall between the mini-mum and maximum force. To determine the deflection dis-tance from the normal position, use a straightedge or stretcha cord from sheave to sheave to use as a reference line. Onmul...
Page 17 - U N I T W I T H E C O N O M I Z E R O P T I O N :
17 With Power And Gas On: 2. Put unit into heating cycle and turn on all other gas consuming appliances. NATURAL Min. 5.0" W. C., Max. 10. 0" W. C. PROPANE Min. 11.0" W. C., Max. 14. 0" W. C. IN LET GAS PRESSURE NOTE: Inlet Gas Pressure Must Not Exceed the Maximum Value Shown. If ope...
Page 18 - BURN; DO
18 4. The belt drive blower contactor closes its contacts L1, L2 and L3 to T1, T2 and T3 to provide power to thesupply fan motor. 5. Check supply fan rotation. If the supply fan is rotating in the wrong direction, disconnect and lock off SinglePoint Power Block. Do not attempt to change loadside wir...
Page 19 - Ignitor; HEAT EXCHANGER AND BURNER ORIFICE SPECIFICATIONS; NORMAL SEQUENCE OF OPERATION
19 The pressure regulator on LP gas models is adjusted for 10.0"w.c. manifold pressure and is intended to prevent over-firingonly. Do not attempt adjustment of the built-in pressure regu-lator unless the supply pressure is at least 7.0" w.c. on natu-ral gas or 14.0" w.c. on propane gas. ...
Page 20 - TROUBLESHOOTING; pretation of the signal and to this section for an explanation.; Internal Control Failure; Check wiring for opens/shorts and miswiring.; Pressure Switch Stuck Open
20 A UTOMATIC R ESET H IGH L IMIT C ONTROL (LS) Located in the burner compartment on the heat exchanger,its sensing element projects through the blower section bulk-head and senses the temperature at the rear of the furnace.It will cycle the furnace off if the temperature exceeds 100°Fplus maximum r...
Page 21 - Short Cycle Compressor Delay; Some electronic thermostats also have a built-in; INPUT RATING; ) to decrease pressure and gas flow rate.; WHITE-RODGERS 36H54 PRESSURE ADJUSTMENTS; AIR FLOW ADJUSTMENTS
21 Open Thermal Protection Device If the primary limit switch opens, the gas valve is immediatelydeenergized, the induced draft and air circulating blowersare energized. The induced draft and air circulator blowersremain energized until the limit switch recloses. The diag-nostic fault code for an op...
Page 23 - BURNER FLAME
23 Disposable return air filters are supplied with this unit. Seethe unit Specification Sheet or Technical Manual for the cor-rect size and part number. To remove the filters, remove thefilter access panel on return side of the unit. C ABINET F INISH M AINTENANCE Use a fine grade automotive wax on t...
Page 24 - Unit factory shipped with sheave set at 2.5 turns open.; CPG180 ST ANDARD BELT DRI VE
24 APPENDIX A BLOWER PERFORMANCE DATA BELT DRIVE - STANDARD HORIZONTAL NOTES: High static airflow requires installation of high static kit (HSKT240), or factory-built High Static model. Unit factory shipped with sheave set at 2.5 turns open. Air flow tables represent dry coil with filters installed;...
Page 25 - CPG240 HIG H STAT IC BELT DRIVE
25 APPENDIX A BLOWER PERFORMANCE DATA BELT DRIVE - HIGH STATIC NOTES: High static airflow requires installation of high static kit (HSKT240), or factory-built High Static model. Unit factory shipped with sheave set at 2.5 turns open. Air flow tables represent dry coil with filters installed; SCFM co...
Page 26 - APPENDIX B ELECTRICAL DATA; NOTES: See unit nameplate for proper overcurrent protection.; E LEC TRICAL D ATA; ELEC TR ICAL D ATA; MODELS
26 APPENDIX B ELECTRICAL DATA NOTES: See unit nameplate for proper overcurrent protection. MIN MAX Qty RL A LRA Qty HP RL A HP F LA 208/230-60-3 187 253 2 33. 3 239.0 3 1/ 3 2.40 BD STD STATIC 5. 0 12.7 460-60-3 414 506 2 17. 9 125.0 3 1/ 3 1.20 BD STD STATIC 5. 0 6.4 575-60-3 518 633 2 12. 8 80.0 3...
Page 27 - APPENDIX C UNIT DIMENSIONS; Model
27 APPENDIX C UNIT DIMENSIONS VERTICAL DISCHARGE (TOP VIEW) 21” 60” 7” 48” 22” B C D A Model A B C D 1 5 Ton2 0 Ton 133-1/2" 88-7/32" 50-9/32" 5-5/32"
Page 28 - BELT DRIVE; WIRING DIAGRAM; IIC
28 HIGH VOL T A G E ! DIS C ONNECT AL L POW E R BEF O RE SERVICI NG OR IN S T A L L IN G T H IS UNIT . M U L T IPL E PO W E R SO UR CES M A Y BE P R ESEN T . F A IL URE T O DO SO M A Y CAUS E PRO P ERTY DAM A G E , PERSO NAL I N J U R Y O R DE A T H . Wiring is subject to change. Always refer to the...