Page 2 - INSTALLATION INSTRUCTIONS
2 INSTALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- ...
Page 3 - CP218 HORSEPOWER REQUIREMENTS; Specifications
CP218 HORSEPOWER REQUIREMENTS RPM GPM 500 PSI 1000 PSI 1500 PSI 2030 PSI 200 0.4 0.1 0.3 0.4 0.6 300 0.6 0.2 0.4 0.6 0.8 400 0.7 0.2 0.5 0.7 1.0 500 0.9 0.3 0.6 0.9 1.3 600 1.1 0.4 0.8 1.1 1.5 750 1.4 0.5 1.0 1.4 2.0 3 NOTE: In order to drive the pump from the side opposite the present shaft extensi...
Page 4 - CP220 HORSEPOWER REQUIREMENTS
NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock p...
Page 5 - CP230 HORSEPOWER REQUIREMENTS
NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock p...
Page 6 - Exploded View
Page 7 - Spare Parts
ITEM PART NO. DESCRIPTION QTY. 16C 08456 Tension Screw 3 16D 07676 Copper Gasket 3 16D 07204-0100 Copper Gasket (CP230 only) 3 16E 06823 Plunger Extension (CP230 only) 3 17 08442 Wrist Pin 3 18 07770 O-Ring 3 19 08356-0010 Oil Seal 3 20 08444 Seal Case 3 21 06815 O-Ring 3 23 08087 V-Sleeve, Weep 3 2...
Page 8 - Repair Kits; Plunger Packing Kit; Position; Pump Torque Specifications; Pump Mounting Selection Guide; Bushings; - 24 mm Tapered H Bushing; Rails; - Plated Steel Channel Rails; Valve Assembly Kit
8 Repair Kits CP200 Series Plunger Packing Kit Part # 09554 Item # Part # Description Qty. 23 08087 V-Sleeve, weep 3 23A 08087-0020 V-Sleeve, brown 3 24 07904 Pressure Ring 3 Oil Seal Kit Part # 09144 Item # Part # Description Qty. 19 08356-0010 Oil Seal 3 Position Item# Description Torque Amount 16...
Page 9 - REPAIR INSTRUCTIONS - CP200 PUMPS
9 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge...
Page 11 - PUMP SYSTEM MALFUNCTION
11 Preventative Maintenance Check-List & Recommended Spare Parts List Check Daily Weekly 50hrs Every Every Every 500 hrs 1500 hrs 3000 hrs Oil Level/Quality X Oil Leaks X Water Leaks X Belts, Pulley X Plumbing X Recommended Spare Parts Oil Change (1 Quart) p/n 1153 X X Seal Spare Parts (1 kit/pu...
Page 12 - GIANT INDUSTRIES LIMITED WARRANTY
GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If ...