GermGuardian 5209 - Manuals

GermGuardian 5209 – Manual in PDF format online.

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Manual

Manual GermGuardian 5209

Summary

Page 3 - INTRODUCTION; READ THIS MANUAL THOROUGHLY; Never operate the unit inside any; DANGER

INTRODUCTION Thank you for purchasing this model of the GUARDIAN ® product line by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads when utility power is unavailable due to a pow...

Page 4 - GENERAL HAZARDS

2 • Never start or stop the unit with electrical loads connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator. • Do not insert objects through unit's c...

Page 5 - ELECTRICAL HAZARDS; DANGEROUS ELECTRICAL SHOCK MAY RESULT.; FIRE HAZARDS; STANDARDS INDEX; IMPORTANT SAFETY INSTRUCTIONS

ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages as does the generator when it is in operation. Avoid contact with bare wires, terminals, connections, et...

Page 6 - Figure 1 - Bracket Removal; Shipping

1.1 UNPACKING • Set the palleted carton on a rigid flat surface.• Remove staples along bottom of carton that fasten carton to pallet. Open carton from top. • Remove all packaging material.• Remove separate accessory box.• Lift carton off the generator.• Remove generator from shipping pallet by remov...

Page 7 - Figure 3 - Battery Connections; Section 1 - General Information; Negative; Figure 2 - Handle Assembly

5 1.2.3 BATTERY CONNECTION • The battery shipped with the generator has been provided fully charged. Caution must be taken when connecting the battery. • Cut the tie wrap cable holding the RED and BLACK battery cables to the stator. • Connect the RED battery cable to the battery Positive terminal (+...

Page 8 - OPERATION; KNOW THE GENERATOR; Figure 5 - Generator Controls

6 Section 2 – OperationResidential Portable Generator System OPERATION 2.1 KNOW THE GENERATOR Read the Owner’s Manual and Safety Rules before operating this generator. Compare the generator to this illustration to become familiarized with the locations of various controls and adjustments. Save this ...

Page 9 - Figure 8 - 120 VAC, 20 Amp GFCI Receptacle; Section 2 – Operation

14) Start/Run/Stop Switch – Controls the operation of the generator. 15) Oil Fill – Use this point to add oil to engine. 16) Fuse - 10 Amp – Protects the DC control circuit from overload. If this fuse element has melted open the engine will not be able to crank and start. 2.2 CORD SETS AND CONNECTIO...

Page 10 - Figure 11 - 12 Volt DC, 10 Amp Receptacle

Figure 9 - 120 VAC, 30 Amp Receptacle Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker. 2.2.4 120/240V AC, 30 AMP RECEPTACLE Use a NEMA L14-30 plug with thi...

Page 11 - HOW TO USE THE GENERATOR; Figure 13 - Grounding the Generator; DON’T OVERLOAD THE

2.3 HOW TO USE THE GENERATOR If you have any problems operating your generator, please call the generator helpline at 1-800-333-1322. 2.3.1 GROUNDING THE GENERATOR The National Electrical Code requires that the frameand external electrically conductive parts of thisgenerator be properly connected to...

Page 13 - Figure 14 - Fuel Tank; TO START THE ENGINE; Figure 16 - Idle Control Switch; WARNING

2.6.2 ADDING GASOLINE WARNING: Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. DO NOTlight a cigarette or smoke when filling the fueltank. Caution: Do not overfill the fuel tank. Always leave room for fuel expansion. • Use regular UNLEADED gasoline with the generato...

Page 14 - “Full Choke”; Figure 17 - Full Choke Position; STOPPING THE ENGINE; IMPORTANT; AUTOMATIC IDLE CONTROL; On; LOW OIL PRESSURE SHUTDOWN

• Move engine CHOKE knob to “Full Choke” position. Figure 17 - Full Choke Position • To start engine, press and hold the Start/Run/Stop switch in the “Start” position. The engine will crank and attempt to start. When the engine starts, release the switch to the run position. • When the engine starts...

Page 15 - CHARGING A BATTERY; Do not use the

2.12 CHARGING A BATTERY DANGER! Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain around the battery for a long time after it has been charged. The slightest spark can ignite the hydrogen and cause an explosion. Such an explosion can shatter the bat...

Page 16 - MAINTENANCE SCHEDULE; Operation Maintenance; PRODUCT SPECIFICATIONS

3.2.1 GENERATOR SPECIFICATIONS MODEL GPS 15000 Model # 004582-1 Rated Max. Power 15.0 kW Surge Power 22.5 kW Rated AC Voltage 120/240 Rated Max AC LoadCurrent @ 240V 62.5 Amps Current @ 120V 125.0 Amps Rated Frequency 60 Hz @ 3600 RPM Phase Single Phase Rated DC Voltage 12 Volts Rated Max DC LoadCur...

Page 17 - GENERAL RECOMMENDATIONS; Section 3 — Maintenance

15 3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual. Some adjustments will need to be made periodical...

Page 18 - Figure 18 - Spark Plug Gap; SERVICE AIR CLEANER; Figure 20 - Air Cleaner; To clean or replace paper air filter:; CLEAN SPARK ARRESTOR; Clean and inspect the spark arrestor as follows:

3.3.6 REPLACING THE SPARK PLUG Use Champion RC14YC spark plug or equivalent. The correct air gap is 0.76 mm (0.030 in.). Replace the plug once each year . This will help your engine start easier and run better. 1. Stop the engine and pull the spark plug wire off of the spark plug. 2. Clean the area ...

Page 19 - Figure 21 - Spark Arrestor; ADJUSTING VALVE CLEARANCE; To adjust valve clearance:; Figure 22 - Valve Clearance Adjustment

Figure 21 - Spark Arrestor 3.6 ADJUSTING VALVE CLEARANCE After the first 50 hours of operation, you should adjustthe valve clearance in the engine. Important: If you feel uncomfortable about doing this procedure or you don't have the proper tools, please take your generator in to the nearest service...

Page 20 - LONG TERM STORAGE

3.7 GENERAL The generator should be started at least once every seven days and be allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following information as a guide to prepare it for storage. DANGER! NEVER store engine with fuel in ...

Page 21 - No Choke; SYMPTOM

19 4.1 TROUBLESHOOTING Engine is running, but no AC 1. Circuit breaker is open. 1. Reset circuit breaker. output is available. 2. Poor connection or defective cord set. 2. Check and repair. 3. Connected device is bad. 3. Connect another device that is in good condition. 4. Fault in generator. 4. Con...

Page 22 - K I T I N C L U D E S :; with a portable generator the transfer from utility to; I T E M S Y O U R M U S T P U R C H A S E :; MAKES A HOME GENERATOR READY!; GENERATOR READY KIT; SECTION 5 - INSTALLATION GUIDE FOR GENERATOR READY KIT

K I T I N C L U D E S : 1. 50 AMP PLUG ON 5FT. POWER CORD Use with ULTRA SOURCE portable generator to supply power to load center. 2. THE EXTERNAL CONNECTION BOX Located outside the home where the generator will be operated. 3. 30’ FLEXIBLE CONDUIT Pre-wired from the automatic transfer switch with b...

Page 23 - Portable Generator Placement; Silicone; INSTALLATION GUIDE

1. PLAN THE LOCATION OF YOUR GENERATOR. NOTE: Do not place the generator directly under a window. Select an area outside of your home where you can easily transport the portable generator to and from. Keep in mind that the generator must have free air flow for proper operation and to ensure there is...

Page 26 - SECTION 6 - OPERATION OF GENERATOR WITH GENERATOR READY KIT

The GUARDIAN ® Generator Ready Kit gives you the ability to hook up a GUARDIAN ® ULTRA SOURCE portable generator to provide power safely and conveniently to vital items in your home including hard wired items. Included in the kit is a 5 foot electrical power cord and a 5 foot DC signal harness. The ...

Page 27 - TRANSFER BACK TO UTILITY POWER SOURCE; OFF; SEMI-AUTOMATIC TRANSFER OPERATION USING GUARDIAN

TRANSFER TO GENERATOR POWER SOURCE WHEN UTILITY POWER FAILS 1. Connect ground strap to generator’s grounding lug and to grounding rod. 2. Set the generator’s 50 amp circuit breaker to its OFF (or open) position. 3. Insert the NEMA 14-50 plug (from the power cord that you have installed) into the mat...

Page 28 - INTERCONNECTION DRAWING; AND HOME’S MAIN ELECTRICAL DISTRIBUTION PANEL.

TO HOUSE BRANCH TO HOUSE BRANCHCIRCUITS SPLICED CIRCUITS SPLICEDUSING WIRE NUTS USING WIRE NUTS A 11 11 3 3 9 9 7 7 5 5 1 1 N B 12 12 4 4 10 10 8 8 6 6 2 2 3 4 1 2 120/240v CBHOM-F TYPE HOM 120/240v CBHOM-F TYPE HOM 120/240v CBHOM-F TYPE HOM 120/240v CBHOM-F TYPE HOM 120/240v CBHOM-F TYPE HOM 120/24...

Page 29 - Residential Portable Generator System

27 Section 7 - Notes Residential Portable Generator System

Page 33 - Section 9 — Exploded Views and Parts Lists

31 ITEM PART NO. QTY. DESCRIPTION 1 0C5729 1 ASSEMBLY, CRANKCASE HOUSINGWITH SLEEVE 2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCREW, TAPTITE M6-1.0 X 12 BP 4 0C5372 1 ASSEMBLY, BREATHER 5 0C3005 1 GASKET, BREATHER COVER 6 0E3372B 1 SEPARATOR, OIL BREATHER 7 0D8067A 1 ASSEMBLY, HEAD #1 8 071983 ...

Page 42 - CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT; YOUR WARRANTY RIGHTS AND OBLIGATIONS; only

40 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System warranty on your new engine. In California, new off-road Large Spark-Ignition ...

Page 43 - Section 10 – Warranty

41 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines:(a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty period shall begin on the date the new engine or equipment is purchased by...

Page 44 - WARRANTY SCHEDULE

GENERAC POWER SYSTEMS "TWO YEAR" LIMITED WARRANTY FOR GUARDIAN ® "ULTRA SOURCE 15,000 WATT GENERATOR WITH GENERATOR READY KIT" For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants that its Guardian generator andaccompanying transfer...