Page 2 - Important
Operator's Manual Sixth Edition · Second Printing Z-60/34 Part No. 1000209 Copyright © 1993 by Genie Industries First Edition: First Printing, February 1993 Second Edition: Third Printing, September 1996 Third Edition: Sixth Printing, November 2001 Fourth Edition: First Printing, July 2002 Fifth Edi...
Page 3 - Safety Rules; Danger
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 1 Safety Rules Danger Failure to obey the instructions andsafety rules in this manual will resultin death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in...
Page 4 - Electrocution Hazards
Operator's Manual Sixth Edition · Second Printing 2 Z-60/34 Part No. 1000209 SAFETY RULES Electrocution Hazards This machine is not electrically insulated and willnot provide protection from contact with orproximity to electrical current. Maintain safe distances from electrical power linesand appara...
Page 6 - Fall Hazards
Operator's Manual Sixth Edition · Second Printing 4 Z-60/34 Part No. 1000209 SAFETY RULES Do not modify or alter an aerial work platformwithout prior written permission from themanufacturer. Mounting attachments for holdingtools or other materials onto the platform,toeboards or guard rail system can...
Page 7 - Explosion and Fire Hazards; Collision Hazards
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 5 Explosion and Fire Hazards Do not start the engine if you smell or detect liquidpetroleum gas (LPG), gasoline, diesel fuel or otherexplosive substances. Do not refuel the machine with the engine running. Refuel the machine...
Page 8 - Damaged Machine Hazards; Component Damage Hazards
Operator's Manual Sixth Edition · Second Printing 6 Z-60/34 Part No. 1000209 Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of themachine and test all functions before each workshift. Immediately tag and remove from service adamage...
Page 9 - Decal Legend
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 7 SAFETY RULES Decal Legend Genie product decals use symbols, color codingand signal words to identify the following: Safety alert symbol—used to alertpersonnel to potential personalinjury hazards. Obey all safetymessages th...
Page 10 - Controls
Operator's Manual Sixth Edition · Second Printing 8 Z-60/34 Part No. 1000209 Platform Control Panel 1 Horn button 2 Platform level switch 3 Platform rotate switch 4 Jib boom up/down switch 5 Auxiliary power switch 6 Drive speed select switch 7 Glow plug switch (option) 8 Engine start switch 9 Engine...
Page 13 - Legend
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 11 Legend 1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage point 5 Non- steer tire 6 Steer tire 7 Ground controls 8 Primary boom 9 Jib boom 10 Platform controls 11 Platform 12 Secondary boom
Page 14 - Pre-operation Inspection; Do Not Operate Unless:; Fundamentals
Operator's Manual Sixth Edition · Second Printing 12 Z-60/34 Part No. 1000209 Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection....
Page 16 - Maintenance; Check the Engine Oil Level
Operator's Manual Sixth Edition · Second Printing 14 Z-60/34 Part No. 1000209 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians,according to t...
Page 17 - Check the Hydraulic Oil Level
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 15 MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level isessential to machine operation. Improper hydraulicoil levels can damage hydraulic components. Dailychecks allow the inspector t...
Page 18 - Check the Tire Pressure; Check the Batteries
Operator's Manual Sixth Edition · Second Printing 16 Z-60/34 Part No. 1000209 Check the Tire Pressure This procedure does not needto be performed on machinesequipped with the foam-filledtire option. Bodily injury hazard. An over-inflated tire can explode and couldcause death or serious injury. Tip-o...
Page 19 - Scheduled Maintenance
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 17 MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually andevery two years must be completed by a persontrained and qualified to perform maintenance onthis machine according to the procedures found int...
Page 20 - At the Ground Controls; Function Tests
Operator's Manual Sixth Edition · Second Printing 18 Z-60/34 Part No. 1000209 1 Select a test area that is firm, level and free of obstruction. At the Ground Controls 2 Turn the key switch to ground control. 3 Pull out the red Emergency Stop button to the on position. Result: The beacon (if equipped...
Page 21 - At the Platform Controls
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 19 Test Auxiliary Controls 13 Turn the key switch to ground control and shut the engine off. 14 Pull out the red Emergency Stop button to the on position. 15 Simultaneously hold the auxiliary power switch on andactivate each...
Page 25 - Workplace Inspection
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 23 Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardoussituations: · drop-offs or holes · bumps, floor obstructions or debris · sloped surfaces · unstable or slippery surfaces · overhead ob...
Page 26 - Operating Instructions
Operator's Manual Sixth Edition · Second Printing 24 Z-60/34 Part No. 1000209 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3...
Page 27 - Starting the Engine; Emergency Stop
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 25 Starting the Engine 1 At the ground controls, turn the key switch to the desired position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to theon position. Gasoline/LPG models 3 Choo...
Page 28 - Auxiliary Controls; Operation from Platform
Operator's Manual Sixth Edition · Second Printing 26 Z-60/34 Part No. 1000209 To Position Platform 1 Press down the foot switch. 2 Slowly move the appropriate function control handle or toggle switch according to themarkings on the control panel. To Steer 1 Press down the foot switch. 2 Slowly move ...
Page 29 - run
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 27 Driving on a slope Determine the uphill, downhill and side sloperatings for the machine and determine the slopegrade. Maximum slope rating,counterweight uphill(gradeability):2WD: 25% (14°)4WD: 40% (22°) Maximum slope rati...
Page 32 - Decals; Inspection for Decals with Words
Operator's Manual Sixth Edition · Second Printing 30 Z-60/34 Part No. 1000209 Decals Part No. Decal Description Quantity 25994 Caution - Component Damage 1 27204 Arrow - Blue 1 27205 Arrow - Yellow 1 27206 Triangle - Blue 2 27207 Triangle - Yellow 2 27564 Danger - Electrocution Hazard 2 28158 Label ...
Page 33 - Ground
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 31 DECALS EngineSide Ground Controls Side Chassis Platform
Page 36 - Transport and Lifting Instructions
Operator's Manual Sixth Edition · Second Printing 34 Z-60/34 Part No. 1000209 Free-wheel Configuration forWinching Chock the wheels toprevent the machinefrom rolling. 2WD models:Release the non-steerwheel brakes byturning over the drivehub disconnect caps. 4WD models: Release the wheel brakes by tur...
Page 38 - Lifting Instructions
Operator's Manual Sixth Edition · Second Printing 36 Z-60/34 Part No. 1000209 TRANSPORT AND LIFTING INSTRUCTIONS Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstandthe machine weight. S...
Page 39 - Specifications
Operator's Manual Sixth Edition · Second Printing Par t No. 1000209 Z-60/34 37 Specifications Height, working maximum 66 ft 20.1 m Height, platform maximum 60 ft 18.3 m Height, stowed maximum 8 ft 10 in 2.7 m Horizontal reach maximum 34 ft 10.4 m Width 8 ft 1 in 2.5 m Length, stowed 26 ft 9 in 8.2 m...
Page 41 - California Proposition 65; WARNING
D is tr ib u te d B y: California Proposition 65 WARNING WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Genie North America Phone 425.881.1800 Toll Free USA and Canada800.536.1800 Fax 425.883.3475 G...