Genie TML-4000- Manuals

Page 2 - Important

Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Copyright © 2000 by Genie Industries First Edition: Second Printing, March 2001 Second Edition: Fourth Printing, April 2002 Third Edition: Second Printing, October 2004 "Genie" is a Registered Trade...

Page 3 - Safety Rules; Warning

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 1 Safety Rules Warning Failure to obey the instructions andsafety rules in this manual mayresult in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine oper...

Page 6 - Towing Hazards; Explosion and Fire Hazards; Component Damage Hazards

4 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing SAFETY RULES Towing Hazards Read, understand and obey all of your tow vehiclemanufacturer’s recommendations, warnings andinstructions before towing this machine. Do not tow the machine unless the mast is ...

Page 7 - Decal Legend

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 5 Decal Legend Genie product decals use symbols, color codingand signal words to identify the following: Safety alert symbol—used to alertpersonnel to potential personalinjury hazards. Obey all safetymessag...

Page 8 - Legend

6 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing 1 Outrigger leveling jack with footpad 2 Outrigger jack handle 3 Outrigger 4 Transport tie-down (hidden behind machine) 5 Cover Access under this cover: EngineGenerator Grounding rod attachment Power outl...

Page 9 - Controls

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 7 1 Key switch 2 Hour meter 3 Circuit breaker switches for lights (4) Control Panel 4 Glow plug indicator light 5 Oil pressure indicator light Controls 6 Water temperature indicator light 7 Air filter condi...

Page 10 - Do Not Operate Unless:; Pre-operation Inspection; Fundamentals

8 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know a...

Page 12 - Check the Engine Oil Level; Maintenance

10 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians,accordi...

Page 15 - Function Tests

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 13 Function Tests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation in...

Page 17 - Test the Lights

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 15 18 Press and hold the mast rotation lever. 19 Rotate the mast clockwise and then counterclockwise as far as it will go in eitherdirection. Result: The mast should rotate smoothly and easily in both direc...

Page 18 - Workplace Inspection

16 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Workplace Inspection Fundamentals The workplace inspection helps the operatordetermine if the workplace is suitable for safemachine operation. It should be performed by theoperator prior to moving the ma...

Page 19 - Operating Instructions

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 17 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-oper...

Page 22 - Transport and Lifting Instructions

20 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Transport and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine whenlifting it with a crane or forklift. The transport vehicle must b...

Page 23 - Lifting the Machine With a Crane

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 21 Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstandthe machine weight. See the serial pl...

Page 24 - Decal Inspection; Decals

22 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Shading indicates decal is hidden from view, i.e.under covers Decal Inspection Use the pictures on the next page to verify that alldecals are legible and in place. Below is a numerical list with quantiti...

Page 25 - Control

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 23 52475 28164 97602 28171 72828 72828 97661 97602 28161 28161 72874 82224 82237 82224 82224 97518 97635 97635 97518 82224 97635 97635 82223 82223 82222 72889 65414 65414 72871 or 82219 or 82957 72870 72870...

Page 26 - Specifications

24 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Specifications Continuous improvement of our products is a Geniepolicy. Product specifications are subject to changewithout notice or obligation. Model - TML-4000 Standard Height, stowed 71 in 1.8 m Leng...

Page 27 - Reporting Safety Defects

Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 25 Reporting Safety Defects Genie IndustriesPO Box 97030Redmond, WA 98073-9730 Reporting Safety Defects If you believe that your vehicle has a defect whichcould cause a crash or could cause injury or death,...

Page 28 - O p e r a t o r ’s M a n u a l; w i t h M a i n t e n a n c e I n f o r m a t i o n; California Proposition 65; WARNING; is; To w i n g C h e c k l i s t

O p e r a t o r ’s M a n u a l w i t h M a i n t e n a n c e I n f o r m a t i o n Genie North America Phone 425.881.1800 Toll Free USA and Canada800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Phone + 86 21 53852570 Fax + 86 21 53852569...