Page 2 - Important
Operator’s Manual Third Edition • First Printing 2 Genie AWP Super Series Part No. 114002 Copyright © 1996 by Genie Industries First Edition: Eighth Printing, October 2001 Second Edition: Second Printing, April 2004 Third Edition: First Printing, August 2005 "Genie" and "AWP" are reg...
Page 3 - Safety Rules; Danger
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 1 Safety Rules Danger Failure to obey the instructions andsafety rules in this manual will causedeath or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation cont...
Page 4 - Electrocution Hazards
Operator’s Manual Third Edition • First Printing 2 Genie AWP Super Series Part No. 114002 SAFETY RULES Electrocution Hazards This machine, even with an optional fiberglassplatform, is not electrically insulated and will notprovide protection from contact with or proximity toelectrical current. Keep ...
Page 6 - Fall Hazards; Collision Hazards
Operator’s Manual Third Edition • First Printing 4 Genie AWP Super Series Part No. 114002 SAFETY RULES Fall Hazards The guard rail system provides fall protection. Ifoccupants of the platform are required to wearpersonal fall protection equipment (PFPE) due tojob site or employer rules, PFPE equipme...
Page 8 - Burn Hazards
Operator’s Manual Third Edition • First Printing 6 Genie AWP Super Series Part No. 114002 Battery and Charger Safety - DC Models Burn Hazards Batteries contain acid. Always wear protectiveclothing and eye wear when working with batteries. Avoid spilling or contactingbattery acid. Neutralizebattery a...
Page 9 - Decal Legend
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 7 SAFETY RULES Decal Legend Genie product decals use symbols, color codingand signal words to identify the following: Safety alert symbol—used to alertpersonnel to potential personalinjury hazards. Obey all safet...
Page 10 - Controls; Platform Controls
Operator’s Manual Third Edition • First Printing 8 Genie AWP Super Series Part No. 114002 Controls 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights (four) 4 Low battery indicator light for auxiliary lowering 5 DC models: Low battery indicator light 6 Power light 7 Auxili...
Page 11 - Legend
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 9 Legend 9 Loading pivot bar10 Forklift pocket11 Airline lubricator adjustment knob 12 Air supply for machine 13 Airline lubricator14 DC models: Battery pack with charger 15 Hydraulic power unit16 Winching/tie-do...
Page 12 - Pre-operation Inspection; Do Not Operate Unless:; Fundamentals
Operator’s Manual Third Edition • First Printing 10 Genie AWP Super Series Part No. 114002 Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operatio...
Page 14 - Maintenance; Check the Battery - DC Models
Operator’s Manual Third Edition • First Printing 12 Genie AWP Super Series Part No. 114002 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians,a...
Page 15 - Check the Hydraulic Oil Level
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 13 MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level isessential to machine operation. Improper hydraulicoil levels can damage hydraulic components. Dailychecks allow the...
Page 16 - Scheduled Maintenance
Operator’s Manual Third Edition • First Printing 14 Genie AWP Super Series Part No. 114002 MAINTENANCE Check the Oil LubricatorCanister Drip Rate - Air Models Maintaining the proper oil drip rate into the lubricatorcanister is essential to safe operation and goodmachine performance. Failure to maint...
Page 17 - Function Tests
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 15 Function Tests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspecti...
Page 20 - Workplace Inspection
Operator’s Manual Third Edition • First Printing 18 Genie AWP Super Series Part No. 114002 Workplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation in...
Page 21 - Operating Instructions
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 19 Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always pe...
Page 23 - To Charge Battery; Battery Charging Instructions
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 21 Battery and ChargerInstructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the c...
Page 24 - Transport Instructions
Operator’s Manual Third Edition • First Printing 22 Genie AWP Super Series Part No. 114002 Lifting Instructions The number of people required to load and unload amachine is dependent on a number of factors,including but not limited to: · the physical condition, strength and disabilities or prior inj...
Page 25 - Loading for Transport
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 23 Loading for Transport 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, turn the key switch to the off position and removethe key. 3 Remove the outriggers from the base and place them in th...
Page 26 - Securing the Machine
Operator’s Manual Third Edition • First Printing 24 Genie AWP Super Series Part No. 114002 TRANSPORT INSTRUCTIONS Winching the Machine onto aFlatbed Truck 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, turn the key switch to the off position and removethe key. 3 Remove the out...
Page 27 - Tilt-back Operation Instructions
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 25 Tilt-back Operation Instructions Observe and obey: The retaining pin must be inserted to prevent the spring-loaded tilt-back frame from dropping. Do not tilt the machine back unless the area is clear of person...
Page 28 - Tilting Back the Machine
Operator’s Manual Third Edition • First Printing 26 Genie AWP Super Series Part No. 114002 TILTBACK OPERATION INSTRUCTIONS Lowering the Tilt-backAssembly 1 Be sure the area behind the machine and under the tilt-back frame is clear of personnel andobstructions. 2 Fully lower the platform. 3 Remove th...
Page 29 - Stowing the Tilt-back Assembly
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 27 Returning the Machine toStanding Position 1 Be sure the area below the machine base and T-handle is clear of personnel and obstructions. 2 Slide out the T-handle untl the lock pin snapsinto place. 3 Carefully ...
Page 30 - Decals; Inspection for Decals with Words
Operator’s Manual Third Edition • First Printing 28 Genie AWP Super Series Part No. 114002 Decals Part No. Description Quantity 27838 Warning - Tilt-back Hazards/Instructions 1 27839 Label - Sliding T-handle 1 27840 Label - Retaining Pin 1 27841 Label - Stop Bracket 1 27842 Label - Loading Pivot 1 2...
Page 31 - Models with Tilt-back Frame; Models without Tilt-back Frame
Operator’s Manual Third Edition • First Printing Part No. 114002 Genie AWP Super Series 29 DECALS Models with Tilt-back Frame Note: Platformdecals may be in diffferent locations on optional fiberglass basket. Models without Tilt-back Frame
Page 34 - Specifications
Operator’s Manual Third Edition • First Printing 32 Genie AWP Super Series Part No. 114002 Outrigger SpecificationsStandard Base AWP-20S AWP-25S AWP-30S Outrigger footprint 60 3 / 4 x 52 3 / 4 in 60 3 / 4 x 52 3 / 4 in 69 1 / 4 x 61 1 / 4 in (l x w) ANSI / CSA 1.5 x 1.3 m 1.5 x 1.3 m 1.8 x 1.6 m Out...