Page 2 - SAFETY RULES; WARNING
10000EXL Extended Life Generator 2 EQUIPMENT DESCRIPTION Read this manual carefully and become familiarwith your generator. Know its applications, itslimitations and any hazards involved. This generator is an engine–driven, revolving field, alternatingcurrent (AC) generator. It was designed to suppl...
Page 5 - Add Oil; Add Gasoline
8. Attach the vibration mounts to the support leg with a30mm capscrew and lock nut. 9. With the wheels on, secure the support leg assemblyto the cradle with 20 mm long capscrews, flat washers,and lock washers. 10. Check each fastener to ensure it is secure and the tires are inflated between 15-40 PS...
Page 6 - KNOW YOUR GENERATOR
10000EXL Extended Life Generator 6 KNOW YOUR GENERATOR Read this owner’s manual and safety rules before operating your generator.Compare the illustrations with your generator, to familiarize yourself with the locations of various controls andadjustments. Save this manual for future reference. 12 Vol...
Page 7 - Starting the Engine
7 10000EXL Extended Life Generator GROUNDING THE GENERATOR The National Electrical Code requires that the frame andexternal electrically conductive parts of this generator beproperly connected to an approved earth ground. Localelectrical codes may also require additional grounding ofthe unit. For th...
Page 9 - How to Use the Battery Charger; RECEPTACLES
9 10000EXL Extended Life Generator • Start engine. Let the engine run while battery recharges. • When battery has charged, shut down engine NOTE: Use an automotive hydrometer to test batterystate of charge and condition. Follow the hydrometermanufacturer’s instructions carefully. Generally, a batter...
Page 12 - GENERATOR; Capacity
10000EXL Extended Life Generator 12 DON'T OVERLOAD YOUR GENERATOR Capacity You must make sure your generator can supply enoughrated (running) and surge (starting) watts for the items youwill power at the same time. Follow these simple steps:1. Select the items you will power at the same time. 2. Tot...
Page 13 - Engine Maintenance
13 10000EXL Extended Life Generator SPECIFICATIONS Maximum Surge Watts . . . . . . . . . . . . . . . .12,500 wattsContinuous Wattage Capacity . . . . . . . . . .10,000 wattsPower Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0Rated Maximum Continuous AC Load Current: At 120 Vol...
Page 14 - STORAGE; Generator Storage
10000EXL Extended Life Generator 14 STORAGE The generator should be started at least once every sevendays and allowed to run at least 30 minutes. If this cannotbe done and you must store the unit for more than30 days, use the following guidelines to prepare it forstorage. Generator Storage • Clean t...
Page 15 - TROUBLESHOOTING; Problem
15 10000EXL Extended Life Generator TROUBLESHOOTING Problem Cause Correction Engine is running, but no AC output is available. 1. One of the circuit breakers is open. 2. Fault in generator. 3. Poor connection or defective cord set. 4. Connected device is bad. 1. Reset circuit breaker. 2. Contact Gen...
Page 16 - SCHEMATIC
Page 17 - WIRING DIAGRAM
Page 18 - EXPLODED VIEW – MAIN UNIT
10000EXL Extended Life Generator 18 EXPLODED VIEW – MAIN UNIT
Page 19 - PARTS LIST – MAIN UNIT
19 10000EXL Extended Life Generator Item Part # Qty Description 1 NSP 1 ENGINE 2 JB4509AGS 1 SHIELD, Heat 3 A77304GS 2 SUPPORT, Engine 4 JB5567GS 1 SHIELD, Heat 5 80270GS 1 VALVE, Fuel Shut-Off 6 78299GS 1 BUSHING, Fuel Valve 7 B4325GS 1 CAP, Fuel Tank 8 38353GS 6 MOUNTS, Vibration 9 78831BGS 4 SCRE...
Page 20 - EXPLODED VIEW – CONTROL PANEL
10000EXL Extended Life Generator 20 EXPLODED VIEW – CONTROL PANEL
Page 21 - PARTS LIST – CONTROL PANEL
21 10000EXL Extended Life Generator PARTS LIST – CONTROL PANEL Item Part # Qty Description 1 AB4432GS 1 PANEL, Control 2 B95906GS 1 BOX, Control 3 43437GS 1 OUTLET, 120/240V, 30A Locking 4 68759GS 1 OUTLET, 120V, 20A Duplex 5 68868GS 1 OUTLET, 120V, 30A Locking 6 B5112GS 1 ASSY, Diode 7 186102GS 1 A...
Page 22 - EXPLODED VIEW AND PARTS LIST – WHEEL KIT
10000EXL Extended Life Generator 22 EXPLODED VIEW AND PARTS LIST – WHEEL KIT Item Part # Qty Description 1 BB5586GS 2 HANDLE (Includes Item 2) 2 B4605GS 2 GRIP 3 39287GS 2 SCREW 4 22145GS 6 WASHER 5 49820GS 2 NUT, Nylok 6 187104GS 4 WASHER, Nylon 7 B4135GS 2 PIN, with Lanyard 8 B93394GS 1 LEG, Mount...
Page 23 - EXPLODED VIEW AND PARTS LIST – ALTERNATOR
23 10000EXL Extended Life Generator EXPLODED VIEW AND PARTS LIST – ALTERNATOR Item Part # Qty Description 1 B4906GS 1 SHIELD, Front 2 B4907GS 2 GRID, Front 3 B4908GS 1 BOLT, Shaft Stay 4 B4909GS 4 BOLT, Stay 5 B4910GS 1 ASSY, Housing 6 B4911GS 1 CAP 7 B4912GS 1 COVER, Blind End 8 B4913GS 1 COVER, To...