Page 2 - Table of Contents
Introduction ............................................................. 1Read this Manual Thoroughly ................................. 1Safety Rules ........................................................... 1 Standards Index .............................................................3 General...
Page 3 - Indicates a hazardous situation or action which, if not; Notes contain additional information important to a procedure; DANGER; GENERAL HAZARDS; Introduction
Thank you for purchasing this model by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage. If any p...
Page 4 - EXHAUST & LOCATION HAZARDS; Safety Rules
2 Never use the generator or any of its par ts as a step. Stepping on the unit can stress and break par ts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. On electric star t models, disconnect the POSITIVE (+) battery cable from the e...
Page 5 - Do not; Generator Identification; SGEXMSRW; CALIFORNIA PROPOSITION 65 WARNING
3 Do not inser t objects through unit’s cooling slots. Do not • operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. Keep a fire extinguisher near the generator at all t...
Page 6 - Read entire Owner's Manual before attempting to assemble or; Figure 2; General Information
Remove all packaging material. Remove separate accessory box. Remove car ton off the generator. Check all contents (Figure 1). If any par ts are missing or damaged locate an authorized dealer at 1-888-775-6937.Contents include: 2 – Axle Pins Oil Filter 2 – Wheel Spacers Air Filter 2 – ...
Page 7 - Figure 3; Operation
5 Read the entire Owner’s Manual and Safety Rules before operating this generator. Compare the generator to Figures 3 through 6 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. Choke Knob – Used when star ting a cold engine (Pul...
Page 8 - Figure 4
6 NOTE: The battery shipped with the generator has been fully charged. A battery may lose some of its charge when not in use for prolonged periods of time. If the battery is unable to crank the engine, plug in the 12V charger included in the accessory box (see the Charging the Battery section). RUNN...
Page 9 - Figure 6
If there are any problems operating the generator, please call the generator helpline at 1-888-436-3722. Never operate in an enclosed area or indoors! NEVER use in the home, or in partly enclosed areas such as garages, even if doors and windows are open! ONLY use outdoors and far from open windows, ...
Page 10 - Figure 7; DO NOT; All figures are approximate. See data label on appliance for
If service work is performed on the alternator , DO NOT discard the white jumper wires from the terminal block to the alternator ground, located on the rear bearing carrier. Always make sure the wires are properly connected before using the generator after alternator service work is done (Figure 7)....
Page 12 - If engine fires, but does not continue to run, pull choke knob
Do not overfill the fuel tank. Always leave room for fuel expansion. If the fuel tank is overfilled, fuel can overflow onto a hot engine and cause FIRE or EXPLOSION. Wipe up any spilled fuel immediately. Use regular UNLEADED gasoline with the generator engine. Do not use premium gasoline. Do not m...
Page 13 - Do not use the battery charger for more than 48 hours at one; Maintenance
To star t the engine, press and hold the Star t/Run/Stop switch in the “Star t” position. The engine will crank and attempt to star t. When the engine star ts, release the switch to the run position. When the engine starts, push choke knob to “1/2 Choke” position until the engine runs smoothly a...
Page 14 - Once a year replace the spark plug and replace the air filter.; Never insert any object or tool through the air cooling
Model # ............................................................... 005797-0, 005798-0 Rated Max. Power ................................................................... 7.0 kW**Surge Power ............................................................................. 8.75 kW Rated AC Voltage ....
Page 15 - Spark Plug Gap
13 NOTE: DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some water will be retained in voids and crevices of the rotor and stator winding insulation. Water and dirt buildup ...
Page 16 - Drain fuel into approved container outdoors, away from
14 Figure 13 Air Filter %-6*-08)6 '3:)6 The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen at least once each year (Figure 14). If unit is used regularly, inspect and clean more often. If using the generator on any forest-covered, brush-covered or grass-covered un...
Page 17 - Start all four screws on the side panel before tightening or it; Battery Removal; Battery Service
Do not store gasoline from one season to another. Replace any gasoline can that star ts to rust. Rust and/or dir t in the gasoline will cause problems with the carburetor and fuel system. If possible, store the unit indoors and cover it to give protection from dust and dir t. Cover the unit wi...
Page 18 - Engine is running, but no AC output; No Choke; No Battery Charger DC output.; Troubleshooting
PROBLEM CAUSE CORRECTION Engine is running, but no AC output is available. 1. Circuit breaker is open. 2. Poor connection or defective cord set.3. Connected device is bad. 4. Fault in generator.5. GFCI trips the 20 Amp outlet. 1. Reset circuit breaker. 2. Check and repair.3. Connect another device t...
Page 19 - Notes
Page 20 - only; ATTENTION WARRANTY DEPARTMENT; Warranty
18 CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with Generac Power Systems, Inc. (Generac), are pleased to explain the Emission Control S...
Page 22 - WARRANTY SCHEDULE; THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
Manual Par t No. 0H3530 Revision E (09/30/10) Printed in U.S.A. GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR XG SERIES PORTABLE GENERATORS For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its XG Series generators will be free from defe...