Generac 005752-0 - Manuals

4 Please record the following information from the generator DATA DECAL or information decal. 1. Model Number ____________________ 2. Serial Number _________________ 3. kW Rating _________________________ 4. Rated Voltage _________________ 5. Phase _____________________________ 6. Hertz ____________...

5 1.2 GENERATOR APPLICABILITY These generators have been designed and manufactured for sup- plying electrical power for recreational vehicles. DO NOT modify the generator or use it for any application other than for what it was designed. If there are any questions per taining to its applica- tion, w...

7 1.6.4 ENGINE SPECIFICATIONS Type of Engine ........................................................................GT-530 Cooling Method ................................................................ Air-cooled Rated Horsepower ...................................................18 at 3600 rpm Di...

8 1.8 EVAPORATIVE EMISSIONS INFORMATION This generator is subject to evaporative emission standards which have been implemented by the California Air Resource Board (CARB) and the Environmental Protection Agency (EPA). If this generator is offered for sale in the state of California, it must be cove...

9 2.1.4 DIAGNOSTICS If the generator shuts down due to a fault, the indicator will flash a code to identify the problem. 2 Flashes = Low Battery (Voltage falls below 11.0 VDC for one • minute) NOTE: Alarm will clear automatically if voltage rises over 11.0 VDC. Battery voltage is not monitored durin...

11 Most lighting, appliance, tool and motor loads indicate their • required watts on their nameplate or data plate. For light bulbs, simply note the wattage rating of the bulb. If a load does not show its rated wattage, multiply that load’s • rated VOLTS times AMPS to obtain WATTS. Induction type mo...

12 2.8.5 OPERATION IN HIGH GRASS OR BRUSH  Never operate the generator while the vehicle is parked over high grass, weeds, brush, leaves or any other combustible substance. Such materials can ignite and burn from the heat of the exhaust system. The generator exhaust system becomes extremely hot dur...

10. Remove the dipstick, valve cover plug and add new oil (see “Engine Oil Requirements”) to engine. DO NOT FILL ABOVE THE “FULL” MARK. 11. Install and tighten plug and dipstick before star ting the engine. 12. Star t engine and check for leaks. NOTE: Check the oil level and fill to the “FULL” mark ...

14 3.6 CLEAN SPARK ARRESTOR The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen every 200 hours of operation or once each year, whichever comes first. NOTE: If using the generator on any forest-covered, brush-covered or grass-covered unimproved land, it must equipped...

15  A battery presents a risk of electrical shock and high short circuit current. The following precautions are to be observed when work- ing on batteries: • Remove watches, rings or other metal objects; • Use tools with insulated handles; • Wear rubber gloves and boots; • Do not lay tools or metal...

Part II – Installation Instructions ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION! Part II - Installation Instructions

18 NOTICE TO INSTALLER These Installation Instructions have been published by the manu- facturer to aid in the installation of the products described in this manual. The manufacturer assumes that installation personnel are familiar with the procedures for installing such products, or similar product...

21 Figure 1.2 - Major Features and Dimensions (Drawing No. 0G5519-D) Installation

22 Figure 1.3 - Connection for 120/240 Volts T1 RED T2 WHITE T3 BLACK GROUNDED NEUTRAL STATOR POWERWINDINGS CB1 CB2 The AC connection system on air-cooled generators uses a • GROUNDED neutral. A separate green ground wire is connected to the recreational • vehicle’s junction box. Total load connecte...

23 2.1.3 SUSPENDED MOUNTING If planning to suspend the generator below the horizontal sup- por t tubing, the suspension method to use with the vehicle frame members must (a) be able to suppor t the weight of the generator AND (b) provide sufficient restraint for the generator. One typical suspended ...

25 2.2.4 ACOUSTICS For additional noise abatement, the installer may wish to consider the following: Using special sound insulating materials. • Construction of a special noise abatement compar tment. • NOTE: Any method used to reduce noise must not adversely affect the flow of cooling and ventilati...

27 6.3.2 TESTING THE INSTALLATION The manufacturer recommends testing the installation to be sure adequate cooling airflow is available to the unit before placing the unit into service. If the unit shows signs of overheating, enlarge the air openings. Never place a unit into service until absolutely...

28 2.5 EXHAUST SYSTEM The generator exhaust system must be safely and properly installed. Only approved mufflers and other exhaust system par ts must be used. A properly installed exhaust system must be vapor tight, quiet and completely safe. n The generator engine gives off DEADLY carbon monoxide g...

29 Do not terminate the exhaust system under any opening, win- • dow or vent that can be opened or is not permanently sealed from the vehicle interior. Exhaust piping must be large enough to prevent excessive back • pressure on the generator engine. Never tee the generator engine exhaust pipe into t...

30  Do NOT connect electrical loads in excess of any circuit breaker rating or problems will develop with circuit breaker tripping, which causes a loss of AC output. Also, do NOT exceed the generator's rated wattage capac- ity. Add the watts or amperes of all lighting, appliance, tool and motor loa...

32 Figure 2.16 – Connecting Battery Cables — + Battery Negative Cable Positive Cable Chasis Ground 2.7.4 BATTERY COMPARTMENT Install the generator battery in its own, vented compar tment. Place the battery compar tment away from any source of heat, sparks or flame.Provide ventilation openings in the...

33 3.1 POST INSTALLATION TESTS The air-cooled generator set was factory tested and adjusted. It should not be necessary to adjust the unit any fur ther except under special circumstances. n Do not make any unnecessary adjustments. Factory settings are correct for most applica- tions. When making adj...

34 3.5 INSTALLATION CHECKLIST LOCATION AND SUPPORT ❑ Generator is properly located. ❑ Generator is properly supported. ❑ Generator is properly restrained. GENERATOR COMPARTMENT ❑ Compartment construction is proper. ❑ Holes/Openings are vapor-sealed. ❑ Compartment size is correct. ❑ Compartment is va...

35 4.1 TROUBLESHOOTING GUIDE Problem Cause Correction Engine won’t crank. 1. 7.5 amp fuse blown. 1. Replace blown fuse. 2. Loose, or corroded or defective 2. Tighten, clean or replace, battery cable(s). as necessary. 3. Battery is discharged or defective. 3. Recharge or replace battery. 4. Defective...

36 Electrical Data Wiring Diagram Drawing No. 0G4221-C

40 Exploded Views & Parts Lists Enclosure Drawing No. 0G3881-F

52 CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with Generac Power Systems, Inc. (Generac), are pleased to explain the Emission Control S...

53 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin on the date the new equip- ment is purc...

Part No. 0H3467 Revision B (04/15/10) Printed in U.S.A. GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY FOR GENERAC RECREATIONAL VEHICLE GENERATORS NOTE: ALL UNITS MUST BE INSTALLED BY GENERAC POWER SYSTEMS AUTHORIZED SERVICE FACILITIES. For a period of 3 (three) years of operation from the date ...